2019 YAMAHA YZF-R1 check engine

Periodic maintenance and adjustment
7-7
1
2
3
4
5
678
9
10
11
12
24 *Rear suspension
relay arm and
connecting arm
pivoting points Check operation.

25 Engine oil Change (warm engine before
draining).
Check oil level and vehicle for oil leakage. 
26 Engine oil filter
cartridge Replace.

27 *Cooling system Check coolant level and vehicle
for coolant leakage. 
Change. Every 3 years
28 *EXUP system Check operation, cable free play
and pulley position. 
29 *Front and rear brake
switches Check operation.

30 *Moving parts and
cables Lubricate.

31 *Throttle grip
housing and cable Check operation and free play.
Adjust the throttle cable free play
if necessary.
Lubricate the throttle grip housing and cable. 
32 *Lights, signals and
switches Check operation.
Adjust headlight beam.

NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
BX4-9-E2.book 7 ページ ２０１８年９月６日　木曜日　午後４時３９分

Periodic maintenance and adjustment7-11
1
2
3
4
5
678
9
10
11
12
To install the panel
Place the panel in the original position,
and then install the screws.
EAU67110
Checking the spark plugsThe spark plugs are important engine
components, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark pl
ug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plugs can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally),
and all spark plugs installed in the en-
gine should have the same color. If any
spark plug shows a distinctly different
color, the engine could be operating im-
properly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode
erosion and excessive carbon or other
deposits, it should be replaced. Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
1. Screw
2. Panel B
2
1
Specified spark plug: NGK/LMAR9E-J
1. Spark plug gapSpark plug gap:0.6–0.7 mm (0.024–0.028 in)
Tightening torque: Spark plug (new):18 N·m (1.8 kgf·m, 13 lb·ft)
Spark plug (after checking):
13 N·m (1.3 kgf·m, 9.6 lb·ft)
1
1
BX4-9-E2.book 11 ページ ２０１８年９月６日　木曜日　午後４時３９分

Periodic maintenance and adjustment
7-12
1
2
3
4
5
67
8
9
10
11
12
NOTICE
ECA10841
Do not use any tools to remove or in-
stall the spark plug cap, otherwise
the ignition coil coupler may get
damaged. The spark plug cap may
be difficult to remove because the
rubber seal on the end of the cap fits
tightly. To remove the spark plug
cap, simply twist it back and forth
while pulling it out; to install it, twistit back and forth while pushing it in.
EAU36112
CanisterThis model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the fol-
lowing:
Check each hose connection.

Check each hose and canister for
cracks or damage. Replace if dam-
aged.

Make sure that the canister breath-
er is not blocked, and if necessary,
clean it.
EAU66535
Engine oil and oil filter
cartridgeThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the check window located
at the bottom-left side of the crank-
case.TIPThe engine oil should be between theminimum and maximum level marks.
1. To fuel tank
2. To atmosphere
3. Throttle body
4. Charcoal canister
5. Canister breather
#4#3#2#1
1 2
3 4 5
BX4-9-E2.book 12 ページ ２０１８年９月６日　木曜日　午後４時３９分

Periodic maintenance and adjustment7-13
1
2
3
4
5
678
9
10
11
12
4. If the engine oil is at or below the
minimum level mark, add sufficient
oil of the recommended type to
raise it to the correct level.
TIPCheck the oil filler cap O-ring for dam-age, and replace it if necessary.
To change the engine oil (and oil fil-
ter cartridge)1. Remove cowling A and panel B. (See page 7-9.)
2. Start the engine, warm it up for several minutes, and then turn it off.
3. Place an oil pan under the engine to collect the used oil.
4. Remove the engine oil filler cap, the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIPSkip steps 5–7 if the oil filter cartridge isnot being replaced.
5. Remove the oil filter cartridge with an oil filter wrench.
1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
2
3
1
1. Engine oil filler cap
1
1. Engine oil drain bolt
2. Gasket
12
BX4-9-E2.book 13 ページ ２０１８年９月６日　木曜日　午後４時３９分

Periodic maintenance and adjustment7-15
1
2
3
4
5
678
9
10
11
12
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-tem have cooled down.NOTICE
ECA11621

In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.

Make sure that no foreign mate-rial enters the crankcase. 10. Check the oil filler cap O-ring for
damage, and replace it if neces-
sary.
11. Install and tighten the oil filler cap.
12. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
TIPAfter the engine is started, the oil pres-
sure and coolant temperature warning
light should go off if the oil level is suffi-cient.
NOTICE
ECA22490
If the oil pressure and coolant tem-
perature warning light flickers or re-
mains on even if the oil level is
correct, immediately turn the engine
off and have a Yamaha dealer checkthe vehicle.
13. Turn the engine off, wait a few min- utes until the oil settles, and then
check the oil level and correct it if
necessary.
14. Install the cowling and panel.
Recommended engine oil: Full synthetic
10W-40, 15W-50
Oil quantity:
Oil change: 3.90 L (4.12 US qt, 3.43 Imp.qt)
With oil filter removal:
4.10 L (4.33 US qt, 3.61 Imp.qt)
1. Engine oil filler cap
2. O-ring
21
BX4-9-E2.book 15 ページ ２０１８年９月６日　木曜日　午後４時３９分

Periodic maintenance and adjustment
7-16
1
2
3
4
5
67
8
9
10
11
12
EAU85450
Why YamalubeYAMALUBE oil is a Genuine YAMAHA
Part born of the engineers’ passion and
belief that engine oil is an important liq-
uid engine component. We form teams
of specialists in the fields of mechanical
engineering, chemistry, electronics and
track testing, and have them develop
the engine together with the oil it will
use. Yamalube oils take full advantage
of the base oil’s qualities and blend in
the ideal balance of additives to make
sure the final oil clears our performance
standards. Thus, Yamalube mineral,
semisynthetic and synthetic oils have
their own distinct characters and value.
Yamaha’s experience gained over
many years of research and develop-
ment into oil since the 1960’s helps
make Yamalube the best choice for
your Yamaha engine.
EAUS1203
CoolantThe coolant level should be checked
regularly. In addition, the coolant must
be changed at the intervals specified in
the periodic maintenance chart.TIPIf genuine Yamaha coolant is not avail-
able, use an ethylene glycol antifreeze
containing corrosion inhibitors for alu-
minum engines and mix with distilledwater at a 1:1 ratio.
EAU66512
To check the coolant level
Since the coolant level varies with en-
gine temperature, check when the en-
gine is cold. 1. Park the vehicle on a level surface.
2. With the vehicle in an upright posi- tion, look at the coolant level in the reservoir.
3. If the coolant is at or below the minimum level mark, remove cowl-
ing B to access the coolant reser-
voir. (See page 7-9.)
4. Remove the coolant reservoir cap. WARNING! Remove only the
coolant reservoir cap. Never at-
tempt to remove the radiator
cap when the engine is
hot.
[EWA15162]
Recommended coolant:YAMALUBE coolant
Coolant quantity: Coolant reservoir (max level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 2.25 L (2.38 US qt, 1.98 Imp.qt)
1. Maximum level mark
2. Minimum level mark1
2
BX4-9-E2.book 16 ページ ２０１８年９月６日　木曜日　午後４時３９分

Periodic maintenance and adjustment7-17
1
2
3
4
5
678
9
10
11
12
5. Add coolant to the maximum level
mark. NOTICE: If coolant is not
available, use distilled water or
soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
wise the cooling system will not
be protected against frost and
corrosion. If water has been
added to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possible, otherwise the
effectiveness of the coolant will be reduced.
[ECA10473]
6. Install the coolant reservoir cap.
7. Install the cowling.
EAU33032
Changing the coolant
The coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove
the radiator cap when the engine is
hot.
[EWA10382]
EAU36765
Air filter elementThe air filter element must be replaced
at the intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer replace the air
filter element.
1. Coolant reservoir cap
1
BX4-9-E2.book 17 ページ ２０１８年９月６日　木曜日　午後４時３９分

Periodic maintenance and adjustment
7-18
1
2
3
4
5
67
8
9
10
11
12
EAU44735
Checking the engine idling
speedCheck the engine idling speed and, if
necessary, have it corrected by a
Yamaha dealer.
EAU21386
Checking the thrott le grip free
playMeasure the throttle grip free play as
shown.
Periodically check the throttle grip free
play and, if necessary, have a Yamaha
dealer adjust it.
EAU21403
Valve clearanceThe valves are an important engine
component, and since valve clearance
changes with use, they must be
checked and adjusted at the intervals
specified in the periodic maintenance
chart. Unadjusted valves can result in
improper air-fuel mixture, engine noise,
and eventually engine damage. To pre-
vent this from occurring, have your
Yamaha dealer check and adjust the
valve clearance at regular intervals.TIPThis service must be performed whenthe engine is cold.
Engine idling speed: 1200–1400 r/min
1. Throttle grip free playThrottle grip free play: 3.0–5.0 mm (0.12–0.20 in)
1
BX4-9-E2.book 18 ページ ２０１８年９月６日　木曜日　午後４時３９分