8-28
8
TIPDo not exceed the specified differential gear oil
quantity when filling. Overfilling will cause the oil
to seep out of the breather hose during and af-
ter riding.
The differential gear case capacity is greater
than the recommended oil quantity, therefore
the oil level cannot be accurately checked from
the oil filler hole. 6. Check the oil filler bolt gasket for damage,
and replace it if necessary.
7. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified torque. 8. Check the differential gear case for oil leak-
age. If oil is leaking, check for the cause.
EBU23472CoolantThe coolant level should be checked regularly. In
addition, the coolant must be changed at the in-
tervals specified in the periodic maintenance and
lubrication chart.TIPIf genuine Yamaha coolant is not available, use an
ethylene glycol antifreeze containing corrosion in-
hibitors for aluminum engines and mix with dis-
tilled water at a 1:1 ratio.
Recommended differential gear oil:Yamaha Friction Modified Shaft Drive Gear Oil or SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.35 L (0.37 US qt, 0.31 Imp.qt)
Tightening torque: Differential gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
Recommended coolant:YAMALUBE coolant
Coolant quantity: Coolant reservoir (up to full level):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.32 L (1.40 US qt, 1.16 Imp.qt)
UBB561E0.book Page 28 Monday, March 26, 2018 11:15 AM
8-29
8
NOTICEECB02190Mix antifreeze with distilled water only. Howev-
er, if distilled water is not available, soft water
may be used for refilling. Do not use hard water
or salt water since they are harmful to the en-
gine. EBU2712ATo check the coolant level1. Park the ATV on a level surface.TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture. 2. Check the coolant level in the coolant reser- voir.TIPThe coolant should be between the minimum and
maximum level marks.
3. If the coolant is at or below the minimum levelmark, remove panel C to access the coolant
reservoir. (See page 8-10.)
4. Remove the coolant reservoir cap. WARNING! Remove only the coolant res-
ervoir cap. Never attempt to remove the
radiator cap when the engine is hot.
[EWB02672]
1. Maximum level mark
2. Minimum level mark
1
2
UBB561E0.book Page 29 Monday, March 26, 2018 11:15 AM
8-30
8
5. Add coolant to the maximum level mark, in-
stall the reservoir cap, and then install the
panel. NOTICE: If coolant is not available,
use distilled water or soft tap water in-
stead. Do not use hard water or salt water
since they are harmful to the engine. If wa-
ter has been used instead of coolant, re-
place it with coolant as soon as possible,
otherwise the cooling system will not be
protected against frost and corrosion. If
water has been added to the coolant, have
a Yamaha dealer check the antifreeze con- tent of the coolant as soon as possible,
otherwise the effectiveness of the coolant
will be reduced.
[ECB01012]
EBU37131
To change the coolant
WARNING
EWB01891Wait for the engine and radiator to cool before
removing the radiator cap. You could be
burned by hot fluid and steam blown out under
pressure. Always place a thick rag over the cap
when opening. Allow any remaining pressure
to escape before completely removing the cap. 1. Park the ATV on a level surface.
2. Remove the front carrier and panel F. (See page 8-10.)
3. Remove the radiator cap.
1. Coolant reservoir cap
1
UBB561E0.book Page 30 Monday, March 26, 2018 11:15 AM
8-31
84. Remove panels D and E. (See page 8-10.)
5. Place a container under the engine, and then
remove the coolant drain bolt and its gasket.
(Use a trough or a similar object as shown to
prevent coolant from spilling on the footrest.) 6. Remove the coolant reservoir cap.
7. Disconnect the coolant reservoir hose on the
coolant reservoir side, and then drain the
coolant from the coolant reservoir.
1. Radiator cap
1
1. Coolant drain bolt
2. Gasket
3. Trough
2
1
3
UBB561E0.book Page 31 Monday, March 26, 2018 11:15 AM
8-32
8
8. After draining the coolant, thoroughly flush
the cooling system with clean tap water.
9. Install the coolant drain bolt and its new gas- ket, and then tighten the bolt to the specified
torque.
10. Connect the coolant reservoir hose.
11. Pour the recommended coolant into the res- ervoir to the maximum level mark, and then
install the reservoir cap. 12. Pour the recommended coolant into the radi-
ator until it is full, and then install the radiator
cap.
13. Start the engine, let it idle for several minutes, and then turn it off.
TIPWhile the engine is idling, check the cooling sys-
tem for leaks. 14. When the engine is cool, remove the radiatorcap to check the coolant level in the radiator.
If it is low, add sufficient coolant until it reach-
es the top of the radiator, and then install the
radiator cap.
15. Install the panels and the front carrier.EBU37113Cleaning the air filterThe main air filter element and sub air filter ele-
ment should be cleaned every 20–40 hours of en-
gine operation. When servicing the air filter
elements, check the air filter case inlet for obstruc-
tions. Check the air filter case rubber joint to the
throttle body and the rubber joint manifold fittings
for an air-tight seal. Tighten all fittings securely to
avoid the possibility of unfiltered air entering the
engine.
1. Coolant reservoir hoseTightening torque: Coolant drain bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)1
UBB561E0.book Page 32 Monday, March 26, 2018 11:15 AM
8-67
8Engine overheating
WARNING
EWB02291Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by
hot fluid and steam blown out under pressure. Always put a thick rag over the cap when opening.
Allow any remaining pressure to escape before completely removing the cap. TIP
Tap water can be used in an emergency. Change to the recommended coolant as soon as possible.
The engine will tend to overheat if the radiator is caked with mud, or if the ATV is overloaded. Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer check
and repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check and repair the cooling system.
There is
leakage.
There is
no leakage.
UBB561E0.book Page 67 Monday, March 26, 2018 11:15 AM
10-5
10
Electrical system:System voltage:12 V
Ignition system:
TCI
Charging system: AC magnetoBattery:Model:
YTX20L-BS
Voltage, capacity: 12 V, 18.0 AhLights:Headlight:
T19L, 30.0 W/30.0 W
Handlebar-mounted light: T15H, 35.0 W/36.5 W (YFM45KPHK, YFM45KPLK,
YFM45KPXK)
Brake/tail light: 21.0 W/5.0 W
Meter lighting: LED
Neutral indicator light:
LED
Reverse indicator light: LED
Coolant temperature warning light: LED
Parking brake indicator light:
LED
Four-wheel-drive indicator light: LED Engine trouble warning light:
LED
EPS warning light: LED (YFM45KPHK, YFM45KPLK, YFM45KPXK)
Fuses:Main fuse:40.0 A
Headlight fuse: 15.0 A
Signaling system fuse:
10.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Fuel injection system fuse:
10.0 A
Four-wheel-drive motor fuse: 3.0 A
Radiator fan motor fuse: 20.0 A
EPS fuse:
40.0 A (YFM45KPHK, YFM45KPLK, YFM45KPXK)EBU30403Noise and vibration levels statement (for Eu-
rope)
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
UBB561E0.book Page 5 Monday, March 26, 2018 11:15 AM
12-1
12
INDEX
AAccessories and loading ................................................ 6-5
Accessories, DC jack ...................................................4-18
Air filter, cleaning ......................................................... 8-32
Axle boots .................................................................... 8-46BBattery .......................................................................... 8-52
Brake fluid, changing ...................................................8-41
Brake fluid level, checking ........................................... 8-39
Brake lever free play, checking the front ..................... 8-41
Brake lever, front ............................................................ 4-9
Brake levers, checking and lubricating ........................ 8-48
Brake light switches ..................................................... 8-47
Brake pads and friction plates, checking ..................... 8-39
Brake pedal and rear brake lever ................................... 4-9
Brake pedal, checking and lubricating ........................ 8-49
Brakes .......................................................................... 8-38
Brakes, front and rear .................................................... 5-3
Brake/tail light bulb, replacing ..................................... 8-62CCables, checking and lubricating ................................. 8-48
Carrier, front ................................................................. 4-15
Carrier, rear .................................................................. 4-15
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant ................................................................. 5-3, 8-28
Coolant temperature warning light ................................. 4-2DDifferential gear oil ......................................................... 5-3Differential gear oil, changing ...................................... 8-27
Display unit .................................................................... 4-4
Drive select lever .......................................................... 4-10
Drive select lever and driving in reverse ........................ 6-2
Drive shaft universal joint, lubricating .......................... 8-50
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-19
Engine stop switch ......................................................... 4-6
Engine trouble warning light .......................................... 4-2
EPS warning light (for EPS model) ................................. 4-3FFinal gear oil ......................................................... 5-3, 8-24
Four-wheel drive indicator light ..................................... 4-3
Four-wheel drive switch (On-Command 4WD) .............. 4-7
Fuel ...................................................................... 4-12, 5-3
Fuel tank cap ............................................................... 4-11
Fuses, replacing ........................................................... 8-55HHandlebar switches ....................................................... 4-6
Headlight beam, adjusting ........................................... 8-61
Headlight bulb, replacing ............................................. 8-58
Horn switch .................................................................... 4-7IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-1
Instruments, lights and switches ................................... 5-7
UBB561E0.book Page 1 Monday, March 26, 2018 11:15 AM