2019 YAMAHA XT1200ZE catalytic converter

Table of contents
Safety information ............................1-1
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument an d control functions ....3-1
Immobilizer system .........................3-1
Main switch/steering lock ...............3-2
Indicator lights and warning lights ............................................3-3
Cruise control system .....................3-6
Multi-function meter unit .................3-9
D-mode (drive mode) ....................3-21
Handlebar switches.......................3-22
Clutch lever ...................................3-23
Shift pedal .....................................3-24
Brake lever ....................................3-24
Brake pedal ...................................3-25
ABS ...............................................3-26
Traction control system.................3-27
Fuel tank cap.................................3-29
Fuel................................................3-29
Fuel tank overflow hose ................3-31
Catalytic converter ........................3-31
Rider seat ......................................3-32
Adjusting the rider seat height ......3-33
Windshield.....................................3-34
Adjusting the front and rear suspension.................................3-35
Carriers..........................................3-40
Luggage strap holders ..................3-41
Auxiliary DC jack ...........................3-41
Sidestand ......................................3-42
Ignition circuit cut-off system........3-43
For your safety – pre-operation
checks ...............................................4-1
Operation an d important ri din g
points .................................................5-1
Starting the engine ..........................5-2
Shifting ............................................5-3
Tips for reducing fuel consumption ................................5-4 Engine break-in ............................... 5-5
Parking ............................................ 5-6
Perio dic maintenance an d
a d justment ........................................ 6-1
Tool kit ............................................ 6-2
Periodic maintenance charts .......... 6-3
Periodic maintenance chart for the emission control system.............. 6-3
General maintenance and lubrication chart........................... 6-4
Removing and installing cowlings ...................................... 6-7
Checking the spark plugs ............... 6-9
Canister......................................... 6-10
Engine oil ...................................... 6-10
Why Yamalube .............................. 6-13
Final gear oil.................................. 6-14
Coolant ......................................... 6-16
Air filter element ............................ 6-17
Checking the engine idling
speed......................................... 6-18
Checking the throttle grip free
play ............................................ 6-18
Valve clearance ............................. 6-19
Tires .............................................. 6-19
Spoke wheels ............................... 6-22
Clutch lever ................................... 6-22
Checking the brake lever free play ............................................ 6-23
Brake light switches ...................... 6-23
Checking the front and rear brake pads................................. 6-24
Checking the brake fluid level....... 6-25
Changing the brake and clutch fluids .......................................... 6-26
Checking and lubricating the throttle grip and cable ............... 6-26
Checking and lubricating the brake and shift pedals ............... 6-27
Checking and lubricating the
brake and clutch levers ............. 6-27
Checking and lubricating the centerstand and sidestand ........ 6-28
Lubricating the swingarm pivots... 6-28
Checking the front fork ................. 6-29
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Instrument and control functions
3-31
3
EAU80200
Fuel tank overflow hose
Before operating the vehicle:
 Check the fuel tank overflow hose
connection.
 Check the fuel tank overflow hose
for cracks or damage, and replace
it if necessary.
 Make sure that the end of the fuel
tank overflow hose is not blocked,
and clean it if necessary.
 Make sure that the end of the fuel
tank overflow hose is positioned
as shown.
TIP
See page 6-10 for canister information.
EAU13434
Catalytic converter
This model is equipped with a catalytic
converter in the exhaust system.
WARNING
EWA10863
The exhaust system is hot after op-
eration. To prevent a fire hazar d or
b urns:
 Do not park the vehicle near
possi ble fire hazar ds such as
g rass or other materials that
easily burn.
 Park the vehicle in a place
where pe destrians or chil dren
are not likely to touch the hot
exhaust system.
 Make sure that the exhaust sys-
tem has coole d down before
d oin g any maintenance work.
 Do not allow the en gine to i dle
more than a few minutes. Lon g
i d lin g can cause a b uild-up of
heat.
NOTICE
ECA10702
Use only unlea ded g asoline. The use
of lead ed g asoline will cause unre-
paira ble damag e to the catalytic
converter.
1. Fuel tank overflow hose
1
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10-1
10
Index
A
ABS ....................................................... 3-26
ABS warning light ................................... 3-4
Air filter element .................................... 6-17
Auxiliary DC jack ................................... 3-41
Auxiliary light bulb, replacing ................ 6-35
B
Battery .................................................. 6-30
Brake and clutch fluids, changing ........ 6-26
Brake and clutch levers, checking
and lubricating .................................... 6-27
Brake and shift pedals, checking and
lubricating ........................................... 6-27
Brake fluid level, checking .................... 6-25
Brake lever ............................................ 3-24
Brake lever free play, checking............. 6-23
Brake light switches.............................. 6-23
Brake pedal........................................... 3-25
C
Canister................................................. 6-10
Care ........................................................ 7-1
Carriers ................................................. 3-40
Catalytic converter ................................ 3-31
Centerstand and sidestand, checking and lubricating .................................... 6-28
Clutch lever ................................. 3-23, 6-22
Coolant ................................................. 6-16
Cowlings, removing and installing .......... 6-7
Cruise control indicator lights ................. 3-4
Cruise control switches ........................ 3-23
Cruise control system ............................. 3-6
D
Data recording, vehicle ........................... 9-3
Diagnostic connector.............................. 9-2
Dimmer/Pass switch ............................. 3-22
D-mode (drive mode) ............................ 3-21
E
Engine break-in....................................... 5-5
Engine idling speed, checking .............. 6-18
Engine oil .............................................. 6-10
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-4
F
Final gear oil.......................................... 6-14
Front and rear brake pads, checking.... 6-24
Front fork, checking .............................. 6-29
Fuel ....................................................... 3-29
Fuel consumption, tips for reducing ....... 5-4
Fuel tank cap ........................................ 3-29
Fuel tank overflow hose ........................ 3-31 Fuses, replacing ................................... 6-32
H
Handlebar switches .............................. 3-22
Hazard switch....................................... 3-22
Headlight bulb, replacing ..................... 6-33
High beam indicator light ....................... 3-3
Horn switch .......................................... 3-22
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system............... 3-43
Immobilizer system ................................ 3-1
Immobilizer system indicator light.......... 3-5
Indicator lights and warning lights ......... 3-3
L
License plate light bulb, replacing........ 6-38
Luggage strap holders ......................... 3-41
M
Main switch/steering lock....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system.................................................. 6-3
Matte color, caution ............................... 7-1
Menu switch ......................................... 3-23
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-9
N
Neutral indicator light ............................. 3-3
O
Oil level warning light ............................. 3-4
P
Parking ................................................... 5-6
Part locations ......................................... 2-1
R
Rider seat ............................................. 3-32
Rider seat height, adjusting.................. 3-33
S
Safety information .................................. 1-1
Select switch ........................................ 3-23
Shifting ................................................... 5-3
Shift pedal ............................................ 3-24
Sidestand ............................................. 3-42
Spark plugs, checking ............................ 6-9
Specifications ......................................... 8-1
Starting the engine ................................. 5-2
Steering, checking................................ 6-29
Stop/Run/Start switch .......................... 3-22
Storage ................................................... 7-4
Suspension, adjusting the front and rear ..................................................... 3-35
Suspension system warning light........... 3-5
UBP9E1E0.book Page 1 Friday, September 7, 2018 10:01 AM