2019 YAMAHA NMAX 150 service

Periodic maintenance an d a djustment
6-1
6
EAU17246
Periodic inspection, adjustment, and
lubrication will keep your vehicle in the
safest and most efficient condition
possible. Safety is an obligation of the
vehicle owner/operator. The most im-
portant points of vehicle inspection,
adjustment, and lubrication are ex-
plained on the following pages.
The intervals given in the periodic
maintenance charts should be simply
considered as a general guide under
normal riding conditions. However, de-
pending on the weather, terrain, geo-
graphical location, and individual use,
the maintenance intervals may need to
be shortened.
WARNING
EWA10322
Failure to properly maintain the vehi-
cle or performin g maintenance ac-
tivities incorrectly may increase
your risk of injury or death during
service or while usin g the vehicle. If
you are not familiar with vehicle ser-
vice, have a Yamaha d ealer perform
service.
WARNING
EWA15123
Turn off the en gine when performin g
maintenance unless otherwise
specified .
 A runnin g en gine has movin g
parts that can catch on body
parts or clothin g an d electrical
parts that can cause shocks or
fires.
 Runnin g the en gine while ser-
vicin g can lead to eye injury,
b urns, fire, or car bon monoxi de
poisonin g – possi bly lea din g to d
eath. See pag e 1-2 for more in-
formation a bout car bon monox-
i d e.
WARNING
EWA15461
Brake discs, calipers, drums, an d
linin gs can b ecome very hot durin g
use. To avoi d possi ble burns, let
b rake components cool before
touching them.
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Periodic maintenance an d a djustment
6-2
6
EAU39692
Owner’s tool kit
The owner’s tool kit is located on the
bottom of the seat. (See page 3-16.)
The service information included in this
manual and the tools provided in the
owner’s tool kit are intended to assist
you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.
TIP
If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you.
1.
1
UBV3E0E0.book Page 2 Monday, September 26, 2016 3:42 PM

Periodic maintenance an d a djustment
6-6
6
EAU72790
TIP
 Engine air filter and V-belt air filter
• This model’s engine air filter is equipped with a disposable oil-coated pa- per element, which must not be cleaned with compressed air to avoid
damaging it.
• The engine air filter element needs to be replaced and the V-belt air filter element needs to be serviced more frequently when riding in unusually wet
or dusty areas.
 Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reser-
voirs as required.
• Every two years replace the internal components of the brake master cyl- inders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
27 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi ODOMETER
READING
ANNUAL CHECK
16121824
0.6 3.5 7 10.5 14
UBV3E0E0.book Page 6 Monday, September 26, 2016 3:42 PM

Periodic maintenance an d a djustment
6-17
6
EAU67174
Air filter an d V- belt case air fil-
ter elements
The air filter element should be re-
placed and the V-belt case air filter el-
ement should be cleaned at the
intervals specified in the periodic main-
tenance and lubrication chart. Service
the air filter elements more frequently if
you are riding in unusually wet or dusty
areas. The air filter check hose and V-
belt case air filter check hose must be
frequently checked and cleaned if nec-
essary.
Cleanin g the air filter check hose
1. Check the hose on the rear side of the air filter case for accumulated
dirt or water.
2. If dirt or water is visible, remove the hose from the clamp, clean it,
and then install it.
TIP
If dirt or water was found in the check
hose, be sure to check the air filter ele-
ment for excessive dirt or damage and
replace it if necessary.
Replacin g the air filter element
1. Place the vehicle on the center- stand. 2. Remove the air filter case cover by
removing the screws.
3. Pull the air filter element out.
4. Insert a new air filter element into the air filter case. NOTICE: Make
sure that the air filter element is
properly seated in the air filter
case. The en gine shoul d never
b e operated without the air filter
element installed , otherwise the
piston(s) an d/or cylin der(s) may
b ecome excessively worn.
[ECA10482]
NOTICE
ECA21220
 The air filter element must be
replaced at the intervals speci-
fie d in the perio dic maintenance
an d lu brication chart.
1. Air filter check hose
1
1. Air filter case cover
2. Screw
1. Air filter element
2
21
1
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Periodic maintenance an d a djustment
6-39
6
10. Close the seat.
EAU25883
Trou
bleshootin g
Although Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your scooter re-
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the scooter prop-
erly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checkin g the fuel system, do
not smoke, an d make sure there are
no open flames or sparks in the ar-
ea, inclu din g pilot li ghts from water
heaters or furnaces. Gasoline or
g asoline vapors can i gnite or ex-
plo de, causin g severe injury or prop-
erty damag e.
Tightening torque:
Grab bar bolt: 17 N·m (1.7 kgf·m, 12 lb·ft)
UBV3E0E0.book Page 39 Monday, September 26, 2016 3:42 PM

Specifications
8-1
8
Dimensions:
Overall length:1955 mm (77.0 in)
Overall width:
740 mm (29.1 in)
Overall height: 1115 mm (43.9 in)
Seat height: 765 mm (30.1 in)
Wheelbase:
1350 mm (53.1 in)
Ground clearance: 135 mm (5.31 in)
Minimum turning radius: 2.0 m (6.56 ft)
Wei ght:
Curb weight:
127 kg (280 lb)
Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train: SOHC
Number of cylinders: Single cylinder
Displacement:
125 cm³ (GPD125-A)
155 cm³ (GPD150-A)
Bore × stroke:
52.0 × 5 8 . 7 m m (2 . 0 5 × 2.31 in) (GPD125-A)
58.0 × 5 8 . 7 m m (2 . 2 8 × 2.31 in) (GPD150-A)
Compression ratio:
10.5 : 1 (GPD150-A)
11.2 : 1 (GPD125-A)
Starting system:
Electric starter
Lubrication system: Wet sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA or MB Engine oil quantity:
Oil change:
0.90 L (0.95 US qt, 0.79 Imp.qt)
Final transmission oil:
Type: Motor oil SAE 10W-30 type SE or higher or
Gear oil SAE 85W GL-3
Quantity: 0.15 L (0.16 US qt, 0.13 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
0.46 L (0.49 US qt, 0.40 Imp.qt)
Air filter:
Air filter element:Oil-coated paper element
Fuel:
Recommended fuel:Regular unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity: 6.6 L (1.7 US gal, 1.5 Imp.gal)
Fuel reserve amount: 1.4 L (0.37 US gal, 0.31 Imp.gal)
Fuel injection:
Throttle body:ID mark:
2DS1 00
Spark plu g(s):
Manufacturer/model:
NGK/CPR8EA-9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Clutch:
Clutch type:Dry, centrifugal, shoe
Drivetrain:
Primary reduction ratio:1.000
Final drive: Gear
Secondary reduction ratio:
10.208 (56/16 x 35/12)
Transmission type: V-belt automatic
Chassis:
Frame type:
Underbone
UBV3E0E0.book Page 1 Monday, September 26, 2016 3:42 PM

Consumer information
9-2
9
EAU69910
Diagnostic connector
The diagnostic connector is located as
shown. EAU85300
Vehicle
data recor din g
1. FI diagnostic connector
1
UBV3E0E0.book Page 2 Monday, September 26, 2016 3:42 PM This model’s E
CU stores certain vehi -
cle data to assist in the diagnosis of
malfunctions and

for research,
statistical analysis and development
p

urposes. Although
the sens
ors and
recorded data will vary by model,
the
main data

points are:
zVehicle status and engine perfor-
mance data
z Fuel-injection and emission-relat-
ed data This data will be
uploaded only when a
special Yamaha diagnostic tool is
attached to the vehicle, such as when
maintenance checks

or service
procedures are performed.
Vehicle

data uploaded will be handled
appropriately according to the following
Privacy Policy.
Privacy Policy
https://www.yamaha-motor.eu/eu/
privacy/privacy-policy.aspx
Yamaha w

ill not disclose this data to a
third party except in the

following
cases. In addition, Yamaha may
provide vehicle data to a c
ontractor in
order to outsource s
ervices related to
the handling o
f vehicle data. Even in
this case, Yamaha will require the
contractor to properly handle the
vehicle data we provided and Yamaha
will appropriately manage the data.
zWith the consent of the vehicle
owner
z Where obligated by law
z For use by Yamaha in litigation
z For general Yamaha-conducted
research purposes when the data
is not related to an individual vehi-
cle nor owner