2019 YAMAHA NMAX 150 belt

Table of contents
Safety information ............................1-1
Further safe-riding points ................1-5
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument an d control functions ....3-1
Main switch/steering lock ...............3-1
Keyhole shutter ...............................3-2
Indicator lights and warning lights ............................................3-3
Multi-function meter unit .................3-4
Handlebar switches.........................3-9
Front brake lever ...........................3-10
Rear brake lever ............................3-11
ABS ...............................................3-11
Fuel tank cap.................................3-12
Fuel................................................3-13
Fuel tank overflow hose ................3-15
Catalytic converter ........................3-15
Seat ...............................................3-16
Storage compartments .................3-16
Sidestand ......................................3-17
Ignition circuit cut-off system........3-18
For your safety – pre-operation
checks ...............................................4-1
Operation an d important ri din g
points .................................................5-1
Starting the engine ..........................5-1
Starting off.......................................5-2
Acceleration and deceleration.........5-3
Braking ............................................5-3
Tips for reducing fuel consumption ................................5-4
Engine break-in ...............................5-4
Parking ............................................5-5
Perio dic maintenance an d
a d justment ........................................6-1
Owner’s tool kit ...............................6-2
Periodic maintenance chart for the emission control system ........6-3 General maintenance and
lubrication chart........................... 6-4
Removing and installing panels ...... 6-7
Checking the spark plug ................. 6-9
Engine oil and oil strainer.............. 6-10
Final transmission oil .................... 6-12
Coolant ......................................... 6-13
Air filter and V-belt case air filter elements ............................ 6-17
Checking the throttle grip free play ..................................... 6-19
Valve clearance ............................. 6-20
Tires .............................................. 6-20
Cast wheels .................................. 6-22
Checking the front and rear brake lever free play .................. 6-23
Checking the front and rear
brake pads................................. 6-24
Checking the brake fluid level....... 6-25
Changing the brake fluid............... 6-26
Checking the V-belt ...................... 6-26
Checking and lubricating the cables ........................................ 6-27
Checking and lubricating the throttle grip and cable ............... 6-27
Lubricating the front and rear
brake levers ............................... 6-28
Checking and lubricating the centerstand and sidestand ........ 6-28
Checking the front fork ................. 6-29
Checking the steering ................... 6-29
Checking the wheel bearings ....... 6-30
Battery .......................................... 6-30
Replacing the fuses ...................... 6-32
Headlight....................................... 6-33
Replacing an auxiliary light bulb ... 6-34
Brake light ..................................... 6-35
Replacing the taillight bulb ........... 6-35
Replacing a front turn signal light bulb .................................... 6-37
Replacing a rear turn signal
light bulb .................................... 6-38
Troubleshooting ............................ 6-39
Troubleshooting charts ................. 6-40
UBV3E0E0.book Page 1 Monday, September 26, 2016 3:42 PM

Description
2-1
2
EAU63371
Left view
678,91011
123 4 5
1. Front storage compartment (page 3-16)
2. Fuel tank cap (page 3-12)
3. Owner’s tool kit (page 6-2)
4. Rear storage compartment (page 3-16)
5. Air filter element (page 6-17)
6. Final transmission oil filler cap (page 6-12)
7. Final transmission oil drain bolt (page 6-12)
8. Engine oil drain bolt A (page 6-10)
9. Engine oil drain bolt B (page 6-10)
10.Coolant drain bolt (page 6-14)
11.V-belt case air filter element (page 6-17)
UBV3E0E0.book Page 1 Monday, September 26, 2016 3:42 PM

Instrument and control functions
3-6
3 Instantaneous fuel consumption
meter
This meter shows the instantaneous
fuel consumption.
Depending on the display setting se-
lected for the instantaneous fuel con-
sumption mode “F/ECO”, the
displayed segments increase or de-
crease.
 km/L and MPG (for the UK): The
number of segments displayed in-
creases the more efficiently the
vehicle is being operated.
 L/100 km: The number of seg-
ments displayed decreases the
more efficiently the vehicle is be-
ing operated.
Multi-function display
The multi-function display is equipped
with the following: 
an odometer
 two tripmeters (which show the
distance traveled since they were
last set to zero)
 a fuel reserve tripmeter (which
shows the distance traveled since
the last segment of the fuel meter
started flashing)
 an instantaneous fuel consump-
tion display
 an average fuel consumption dis-
play
 an oil change tripmeter
 a V-belt replacement tripmeter
 an oil change indicator
 a V-belt replacement indicator
Except for the UK:
Push the “SELECT” button to switch
the display between the odometer
mode “ODO”, tripmeter modes “TRIP
1” and “TRIP 2”, oil change tripmeter
mode “OIL TRIP”, V-belt replacement
tripmeter mode “V-BELT TRIP”, in-
stantaneous fuel consumption mode
“F/ECO” (km/L or L/100 km), and aver-
age fuel consumption mode “AVE
F/ECO” (km/L or L/100 km) in the fol-
lowing order:
ODO → TRIP 1 → TRIP 2 → OIL TRIP
→ V-
BELT TRIP → F/ECO → AVE
F/ECO → ODO
For the UK:
Push the “SELECT” button to switch
the display between the odometer
mode “ODO”, tripmeter modes “TRIP
1” and “TRIP 2”, oil change tripmeter
mode “OIL TRIP”, V-belt replacement
tripmeter mode “V-BELT TRIP”, in-
stantaneous fuel consumption mode
1. Instantaneous fuel consumption meter
1. Multi-function display
1
1
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Instrument and control functions
3-7
3
“F/ECO” (MPG or L/100 km), and aver-
age fuel consumption mode “AVE
F/ECO” (MPG or L/100 km) in the fol-
lowing order:
ODO
→ TRIP 1 → TRIP 2 → OIL TRIP
→ V-BELT TRIP → F/ECO → AVE
F/ECO → ODO
If the fuel level warning indicator “ ”
and last segment of the fuel meter start
flashing, the display automatically
changes to the fuel reserve tripmeter
mode “TRIP F” and starts counting the
distance traveled from that point. In
that case, push the “SELECT” button
to switch the display between the vari-
ous tripmeter, odometer, oil change
tripmeter, V-belt replacement tripme-
ter, instantaneous fuel consumption
and average fuel consumption modes
in the following order:
TRIP F → TRIP 1 → TRIP 2 → OIL TRIP
→ V-BELT TRIP → F/ECO → AVE
F/ECO → ODO → TRIP F
To reset a tripmeter, select it by push-
ing the “SELECT” button, and then
push the “RESET” button for at least
one second.
TIP
 If you do not reset the fuel reserve
tripmeter manually, it resets itself
automatically and the display re-
turns to the prior mode after refu-
eling and traveling 5 km (3 mi).
 If you do not reset tripmeters 1
and 2, they will reset to 0 and con-
tinue counting after 9999.9 has
been reached. 
The odometer will lock at 999999
and cannot be reset.
Instantaneous fuel consumption
mo de
The instantaneous fuel consumption
display can be set to either “km/L” or
“L/100 km”, and either “MPG” or
“L/100 km” (for the UK).  “km/L”: The distance that can be
traveled on 1.0 L of fuel under the
current riding conditions is shown.
 “L/100 km”: The amount of fuel
necessary to travel 100 km under
the current riding conditions is
shown.
 “MPG”: The distance that can be
traveled on 1.0 lmp. gal of the fuel
under the current riding conditions
is shown.
To switch between the instantaneous
fuel consumption display settings,
push the “SELECT” button for one sec-
ond.
TIP
 If traveling at speeds under 10
km/h (6 mi/h), “_ _._” is displayed.
 When MPG is selected, no units
indicator will be displayed.
1. Instantaneous fuel consumption display
1
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Instrument and control functions
3-9
3
V-
belt replacement tripmeter mo de
The V-belt replacement tripmeter
shows the distance traveled since it
was last reset (i.e., since the last V-belt
replacement).
The V-belt replacement indicator “V-
BELT” will flash at every 18000 km
(10500 mi) thereafter to indicate that
the V-belt should be replaced.
After replacing the V-belt, reset the V-
belt replacement tripmeter and the V-
belt replacement indicator. To reset
them both, select the V-belt replace-
ment tripmeter, and then push the
“RESET” button for one second. Then,
while “V-BELT” and the V-belt replace-
ment tripmeter are flashing, push the
“RESET” button for three seconds. The
V-belt replacement indicator will be re-
set.
If the V-belt is replaced before the V-
belt replacement indicator comes on
(i.e., before the periodic V-belt replace-
ment interval has been reached), the V-
belt replacement tripmeter must be re-
set for the next periodic V-belt replace-
ment to be indicated at the correct
time.
EAU1234M
Han dle bar switches
Left
Ri ght
EAU12401Dimmer switch “ / ”
Set this switch to “ ” for the high
beam and to “ ” for the low beam.
EAU12461Turn si gnal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When
released, the switch returns to the cen-
ter position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.
1. V-belt replacement indicator “V-BELT”
2. V-belt replacement tripmeter
21
1. Dimmer switch / Ž
2. Turn signal switch / Ž
3. Horn switch Ž
1. Start switch Ž
1
2
3
1
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Periodic maintenance an d a djustment
6-4
6
EAU71361
General maintenance an d lu brication chart
NO. ITEM
1 *Dia
gnostic system
check • Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Replace. Every 18000 km (10500 mi)
3 Air filter case
check hose • Clean.
√√√√√
4 *V-
belt case air fil-
ter element • Clean.
• Replace if necessary.
√√√√√
5 *Front brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if neces- sary. √√√√√√
6 *Rear brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if neces- sary. √√√√√√
7 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
8 *Brake flui d • Change. Every 2 years
9 *Wheels • Check runout and for damage.
• Replace if necessary. √√√√
10 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
11 *Wheel bearin gs • Check bearing for looseness or
damage. √√√√
12 *Steerin g b earin gs • Check bearing assemblies for
looseness. √√√√
• Moderately repack with lithium- soap-based grease. √
13 *Chassis fasteners • Make sure that all nuts, bolts
and
screws are properly tight-
ened. √√√√√
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi ODOMETER
READINGANNUAL CHECK
1 6 12 18 24
0.6 3.5 7 10.5 14
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Periodic maintenance an d a djustment
6-5
6
14 Front an
d rear
b rake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
15 Si
destan d, center-
stan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
16 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
17 *Front fork • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
18 *Shock a
bsor ber
assem blies • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
19 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. At the initial interval and
when the oil change indi-
cator flashes or comes on [every 6000 km (3500 mi)]. √
20 *En gine oil strainer • Clean. √
21 *Final transmission
oil • Check vehicle for oil leakage.
√√√√√
• Change. √√√
22 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
23 *V-belt • Replace. When the V-belt replacement
indicator flashes or comes on
24 *Front an
d rear
b ra

ke switches • Check operation.
√√√√√√
25 *Movin
g parts an d
cab les • Lubricate.
√√√√√
26 *Throttle
grip hous-
in g an d cab le • Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous- ing and cable. √√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READING
ANNUAL CHECK
16121824
0.63.5710.514
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Periodic maintenance an d a djustment
6-6
6
EAU72790
TIP
 Engine air filter and V-belt air filter
• This model’s engine air filter is equipped with a disposable oil-coated pa- per element, which must not be cleaned with compressed air to avoid
damaging it.
• The engine air filter element needs to be replaced and the V-belt air filter element needs to be serviced more frequently when riding in unusually wet
or dusty areas.
 Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reser-
voirs as required.
• Every two years replace the internal components of the brake master cyl- inders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
27 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi ODOMETER
READING
ANNUAL CHECK
16121824
0.6 3.5 7 10.5 14
UBV3E0E0.book Page 6 Monday, September 26, 2016 3:42 PM