2019 YAMAHA MT-09 chain

Table of contentsSafety information........................... 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments................ 2-3
Special features ............................... 3-1
D-mode (drive mode)...................... 3-1
Traction control system .................. 3-1
Quick shift system ...... .................... 3-3
Instrument and co ntrol functions... 4-1
Immobilizer system ..... .................... 4-1
Main switch/steering lock................ 4-2
Handlebar switches ........................ 4-3
Indicator lights and warning lights ............................................ 4-5
Multi-function meter unit ................. 4-7
Clutch lever................................... 4-14
Shift pedal..... ............................ .... 4-14
Brake lever ................................... 4-14
Brake pedal .................................. 4-15
ABS .............................................. 4-15
Fuel tank cap ................................ 4-16
Fuel............................................... 4-17
Fuel tank overflow hose................ 4-19
Catalytic converter ........................ 4-19
Seat .............................................. 4-20
Storage compartment ................... 4-20
Adjusting the front fork.................. 4-21 Adjusting the shock absorber
assembly................................... 4-23
Luggage strap holders . ................ 4-24
Auxiliary DC connectors ............... 4-25
Sidestand ..................................... 4-25
Ignition circuit cut- off system ........ 4-26
For your safety – pre-operation
checks .............................................. 5-1
Operation and important riding
points ................................................ 6-1
Starting the engine ......................... 6-1
Shifting ........................................... 6-2
Tips for reducing fuel consumption ............................... 6-3
Engine break-in .............................. 6-3
Parking ........................................... 6-4
Periodic maintenance and
adjustment ....................................... 7-1
Tool kit............................................ 7-2
Periodic maintenance charts .......... 7-3
Periodic maintenance chart for the emission control system ............. 7-3
General maintenance and lubrication chart .......................... 7-5
Removing and installing the
panel ........................................... 7-9
Checking the spark plugs ............. 7-10
Canister ........................................ 7-11 Engine oil ..................................... 7-11
Why Yamalube ............................ 7-14
Coolant ........................................ 7-14
Air filter element ........................... 7-16
Checking the engine idling
speed............ ............................ 7-16
Checking the throttle grip free play ........................................... 7-16
Valve clearance ........................... 7-17
Tires ............................................. 7-17
Cast wheels ................................. 7-19
Adjusting the clutch lever free play ........................................... 7-20
Checking the brake lever free
play ........................................... 7-20
Brake light switches ..................... 7-21
Checking the front and rear
brake pads................................ 7-21
Checking the brake fluid level ...... 7-22
Changing the brake fluid .............. 7-23
Drive chain slack.......................... 7-24
Cleaning and lubricating the drive chain ................................ 7-25
Checking and lubricating the cables ....................................... 7-26
Checking and lubricating the throttle grip and cable ............... 7-26
Checking and lubricating the
brake and shift pedals .............. 7-27
Checking and lubricating the brake and clutch levers ............ 7-27BS2-9-E2.book 1 ページ ２０１８年８月１０日　金曜日　午前９時３６分

For your safety – pre-operation checks
5-2
1
2
3
456
7
8
9
10
11
12
Rear brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 7-21, 7-22
Clutch Check operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary. 7-20
Throttle grip Make sure that operation is smooth.
Check throttle grip free play.
If necessary, have Yamaha dealer adjust th
rottle grip free play and lubricate cable
and grip housing. 7-16, 7-26
Control cables Make sure that operation is smooth.
Lubricate if necessary. 7-26
Drive chain Check chain slack.
Adjust if necessary.
Check chain condition.
Lubricate if necessary. 7-24, 7-25
Wheels and tires Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary. 7-17, 7-19
Brake and shift pedals Make sure that operation is smooth.
Lubricate pedal pivoting points if necessary. 7-27
Brake and clutch levers Make sure that operation is smooth.
Lubricate lever pivoting points if necessary. 7-27
Sidestand Make sure that operation is smooth.
Lubricate pivot if necessary. 7-28
Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary. —
ITEM CHECKS PAGE
BS2-9-E2.book 2 ページ ２０１８年８月１０日　金曜日　午前９時３６分

Periodic maintenance and adjustment
7-6
1
2
3
4
5
67
8
9
10
11
12
12 Drive chain Check chain slack, alignment and
condition.
Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
13 *Steering bearings Check bearing assemblies for
looseness.  
Moderately repack with lithium-soap-based grease. 
14 *Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened. 
15 Brake lever pivot
shaft Lubricate with silicone grease.

16 Brake pedal pivot
shaft Lubricate with lithium-soap-based
grease. 
17 Clutch lever pivot
shaft Lubricate with lithium-soap-based
grease. 
18 Shift pedal pivot
shaft Lubricate with lithium-soap-based
grease. 
19 Sidestand Check operation.
Lubricate with lithium-soap-based
grease. 
20 *Sidestand switch Check operation and replace if
necessary. 
21 *Front fork Check operation and for oil
leakage.
Replace if necessary. 
22 *Shock absorber
assembly Check operation and for oil
leakage.
Replace if necessary. 
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)BS2-9-E2.book 6 ページ ２０１８年８月１０日　金曜日　午前９時３６分

Periodic maintenance and adjustment
7-24
1
2
3
4
5
67
8
9
10
11
12
EAU22762
Drive chain slackThe drive chain slack should be
checked before each ride and adjusted
if necessary.
EAU2277G
To check the drive chain slack 1. Place the motorcycle on the sides- tand.TIPWhen checking and adjusting the drive
chain slack, there should be no weighton the motorcycle.
2. Shift the transmission into the neu- tral position.
3. Measure the drive chain slack as shown. 4. If the drive chain slack is incorrect,
adjust it as follows. NOTICE: Im-
proper drive chain slack will
overload the engine as well as
other vital parts of the motorcy-
cle and can lead to chain slip-
page or breakage. If the drive
chain slack is more than 25.0
mm (0.98 in), the chain can dam-
age the frame, swingarm, and
other parts. To prevent this from
occurring, keep the drive chain
slack within the specified lim-
its.
[ECA17791] EAU57971
To adjust the drive chain slack
Consult a Yamaha dealer before ad-
justing the drive chain slack.
1. Loosen the axle nut and the lock- nut on each side of the swingarm.
2. To tighten the drive chain, turn the drive chain slack adjusting bolt on
each side of the swingarm in direc-
tion (a). To loosen the drive chain,
turn the adjusting bolt on each side
of the swingarm in direction (b),
and then push the rear wheel for-
ward.
1. Drive chain slackDrive chain slack:5.0–15.0 mm (0.20–0.59 in)
1
1. Axle nut
2. Locknut
1
2
BS2-9-E2.book 24 ページ ２０１８年８月１０日　金曜日　午前９時３６分

Periodic maintenance and adjustment7-25
1
2
3
4
5
678
9
10
11
12
TIPUsing the alignment marks and notch
on each side of the swingarm, make
sure that both drive chain pullers are in
the same position for proper wheelalignment. 3. Tighten the axle nut, then the lock-
nuts to their specified torques.
4. Make sure that the drive chain pull- ers are in the same position, the
drive chain slack is correct, and
the drive chain moves smoothly.
EAU23026
Cleaning and l ubricating the
drive chainThe drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.NOTICE
ECA10584
The drive chain must be lubricated
after washing the motorcycle, ridingin the rain or riding in wet areas.
1. Clean the drive chain with kero- sene and a small soft brush.
NOTICE: To prevent damaging
the O-rings, do not clean the
drive chain with steam cleaners,
high-pressure washers or inap-
propriate solvents.
[ECA11122]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri-
cants for the drive chain, as they
1. Drive chain slack adjusting bolt
1
(a) (b)
1. Notch
2. Alignment marks
3. Drive chain puller Tightening torques:
Axle nut:150 N·m (15 kgf·m, 111 lb·ft)
Locknut:
16 N·m (1.6 kgf·m, 12 lb·ft)
1
2 3
BS2-9-E2.book 25 ページ ２０１８年８月１０日　金曜日　午前９時３６分

Motorcycle care and storage
8-2
1
2
3
4
5
6
78
9
10
11
12 gasoline, rust removers, brake
fluid, or antifreeze, etc.
Before washing 1. Park the vehicle out of direct sun- light and allow it to cool. This will
help avoid water spots.
2. Make sure all caps, covers, electri- cal couplers and connectors are
tightly installed.
3. Cover the muffler end with a plas- tic bag and a strong rubber band.
4. Pre-soak stubborn stains like in- sects or bird droppings with a wet
towel for a few minutes.
5. Remove road grime and oil stains with a quality degreasing agent
and a plastic-bristle brush or
sponge. NOTICE: Do not use de-
greasing agent on areas requir-
ing lubrication such as seals,
gaskets, and wheel axles. Fol-
low product instructions.
[ECA26290]
Washing 1. Rinse off any degreaser and spray down the vehicle with a garden
hose. Use only enough pressure to do the job. Avoid spraying water
directly into the muffler, instrument
panel, air inlet, or other inner areas
such as underseat storage com-
partments.
2. Wash the vehicle with a quality au- tomotive-type detergent mixed
with cool water and a soft, clean
towel or sponge. Use an old tooth-
brush or plastic-bristle brush for
hard-to-reach places. NOTICE:
Use cold water if the vehicle has
been exposed to salt. Warm wa-
ter will increase salt’s corrosive
properties.
[ECA26301]
3. For windshield-equipped vehicles: Clean the windshield with a soft
towel or sponge dampened with
water and a pH neutral detergent.
If necessary, use a high-quality
windshield cleaner or polish for
motorcycles. NOTICE: Never use
any strong chemicals to clean
the windshield. Additionally,
some cleaning compounds for
plastic may scratch the wind-
shield, so be sure to test all
cleaning products before gener-
al application.
[ECA26310]
4. Rinse off thoroughly with clean wa- ter. Be sure to remove all deter-
gent residues, as they can be
harmful to plastic parts.
After washing 1. Dry the vehicle with a chamois or
absorbent towel, preferably micro-
fiber terrycloth.
2. For drive chain-equipped models: Dry and then lubricate the drive
chain to prevent rust.
3. Use a chrome polish to shine chrome, aluminum, and stainless
steel parts. Often the thermally in-
duced discoloring of stainless steel
exhaust systems can be removed
through polishing.
4. Apply a corrosion protection spray on all metal parts including chrome
or nickel-plated surfaces.
WARNING! Do not apply
silicone or oil spray to seats,
hand grips, rubber foot pegs or
tire treads. Otherwise these
parts will become slippery,
which could cause loss of con-
trol. Thoroughly clean the sur-
faces of these parts before
BS2-9-E2.book 2 ページ ２０１８年８月１０日　金曜日　午前９時３６分

11-1
1
2
3
4
5
6
7
8
9
1011
12
IndexAABS ....................................................... 4-15
ABS warning light.................................... 4-6
Air filter element .................................... 7-16
Auxiliary DC connectors........................ 4-25BBattery................................................... 7-30
Brake and clutch levers, checking and lubricating ........................................... 7-27
Brake and shift pedals, checking and
lubricating ........................................... 7-27
Brake fluid, changing ............................ 7-23
Brake fluid level, checking .................... 7-22
Brake lever ............................................ 4-14
Brake lever free play, checking ............. 7-20
Brake light switches .............................. 7-21
Brake pedal ........................................... 4-15CCables, checking and lubricating .......... 7-26
Canister................................................. 7-11
Care ........................................................ 8-1
Catalytic converter ................................ 4-19
Clutch lever ........................................... 4-14
Clutch lever free play, adjusting ............ 7-20
Coolant.................................................. 7-14
Coolant temperature warning light .......... 4-5DData recording, vehicle ......................... 10-2
Diagnostic connector ............................ 10-2
Dimmer switch ........................................ 4-4
D-mode (drive mode) .............................. 3-1
Drive chain, cleaning and lubricating .... 7-25
Drive chain slack ................................... 7-24
Drive mode switch................................... 4-4
EEngine break-in ...................................... 6-3
Engine idling speed, checking .............. 7-16
Engine oil .............................................. 7-11
Engine serial number............................ 10-1
Engine trouble warning light ................... 4-6FFront and rear brake pads, checking .... 7-21
Front fork, adjusting .............................. 4-21
Front fork, checking .............................. 7-29
Fuel....................................................... 4-17
Fuel consumption, tips for reducing........ 6-3
Fuel tank cap ........................................ 4-16
Fuel tank overflow hose........................ 4-19
Fuses, replacing ................................... 7-31HHandlebar switches ................................ 4-3
Hazard switch ......................................... 4-4
High beam indicator light ........................ 4-5
Horn switch ............................................. 4-4IIdentification numbers .......................... 10-1
Ignition circuit cut-off system ................ 4-26
Immobilizer system ................................. 4-1
Immobilizer system indicator light........... 4-6
Indicator lights and warning lights .......... 4-5LLuggage strap holders .......................... 4-24MMain switch/steering lock........................ 4-2
Maintenance and lubrication, periodic .... 7-5
Maintenance, emission control system... 7-3
Matte color, caution ................................ 8-1
Model label ........................................... 10-2 Multi-function meter unit .......................... 4-7
NNeutral indicator light .............................. 4-5OOil level warning light .............................. 4-5PPanel, removing and installing ................ 7-9
Parking .................................................... 6-4
Part locations .......................................... 2-1
Pass switch ............................................. 4-4QQuick shift indicator light ......................... 4-6
Quick shift system ................................... 3-3SSafety information ................................... 1-1
Seat ....................................................... 4-20
Shifting .................................................... 6-2
Shift pedal ............................................. 4-14
Shock absorber assembly, adjusting .... 4-23
Sidestand .............................................. 4-25
Sidestand, checking an
d lubricating...... 7-28
Spark plugs, checking ........................... 7-10
Special features ...................................... 3-1
Specifications .......................................... 9-1
Starting the engine .................................. 6-1
Steering, checking................................. 7-29
Stop/Run/Start switch.............................. 4-4
Storage.................................................... 8-3
Storage compartment............................ 4-20
Supporting the motorcycle .................... 7-35
Swingarm pivots, lubricating ................. 7-28TThrottle grip and cable, checking and
lubricating ........................................... 7-26
BS2-9-E2.book 1 ページ ２０１８年８月１０日　金曜日　午前９時３６分