2019 YAMAHA KODIAK 450 ABS

EBU17421
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS .............................. 1-1
SAFETY INFORMATION ................................ 2-1
DESCRIPTION................................................ 3-1Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS ................................................... 4-1 Main switch ................................................. 4-1
Indicator lights and warning lights .............. 4-1
Display unit ................................................ 4-4
Self-diagnosis device .................................. 4-5
Handlebar switches .................................... 4-6
Throttle lever ............................................... 4-8
Speed limiter ............................................... 4-8
Front brake lever ......................................... 4-9
Brake pedal and rear brake lever ................ 4-9
Drive select lever ....................................... 4-10
Fuel tank cap ............................................ 4-11
Fuel ........................................................... 4-12 Seat .......................................................... 4-13
Storage compartment............................... 4-14
Front carrier .............................................. 4-15
Rear carrier ............................................... 4-15
Front and rear shock absorbers .............. 4-15
Trailer hitch (for equipped models) ........... 4-17
Auxiliary DC jack....................................... 4-18
Winch pre-wiring ...................................... 4-18
PRE-OPERATION CHECKS .......................... 5-1 Fuel ............................................................. 5-3
Engine oil .................................................... 5-3
Final gear oil ............................................... 5-3
Differential gear oil ...................................... 5-3
Coolant ....................................................... 5-3
Front and rear brakes ................................. 5-3
Throttle lever ............................................... 5-4
Tires ............................................................ 5-4
Chassis fasteners ....................................... 5-7
Instruments, lights and switches ................ 5-7
OPERATION .................................................. 6-1 Starting the engine ..................................... 6-1UBB561E0.book Page 1 Monday, March 26, 2018 11:15 AM

3-1
3
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Radiator cap
2. Air filter
3. Battery
4. Fuses
5. Brake/tail light
6. Engine oil filler cap
7. Oil filter cartridge
8. Coolant reservoir
9. V-belt cooling duct check hose
1
2
3
4
5
9
7
8
6
1. Spark arrester
2. Storage compartment and tool kit
3. Fuel tank cap
4. Spark plug
5. Auxiliary DC jack
6. Front shock absorber
7. Rear brake light switch
8. Brake pedal
9. V-belt case drain plug
10.Rear shock absorber110
6
2
3
4
5
7
9
8
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4-15
4
 Do not exceed the load limit of 2.0 kg (4 lb) for
the storage compartment.
 Do not exceed the maximum load of 240.0 kg
(530 lb) for the ATV.
EBU18964Front carrierDo not exceed the load limit of 40.0 kg (88 lb) for
the front carrier.
 Do not exceed the maximum load of 240.0 kg
(530 lb) for the ATV.
EBU18974Rear carrierDo not exceed the load limit of 80.0 kg (176 lb)
for the rear carrier.
 Do not exceed the maximum load of 240.0 kg
(530 lb) for the ATV.EBU1914AFront and rear shock absorbers The spring preload can be adjusted to suit the rid-
er’s weight and the riding conditions.
WARNING
EWB00401Always adjust the shock absorber assemblies
on the left and right side to the same setting.
Uneven adjustment can cause poor handling
and loss of stability, which could lead to an ac-
cident. Adjust the spring preload as follows.
Turn the spring preload adjusting ring in direction
(a) to increase the spring preload and thereby
harden the suspension, and in direction (b) to de-
crease the spring preload and thereby soften the
suspension.
Align the appropriate notch in the adjusting ring
with the position indicator on the shock absorber.
1. Storage compartment
1
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8-7
8
12*Chassis fasteners • Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
13 *Shock absorber as-
semblies • Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√√√
14 *Stabilizer bushes • Check for cracks or other damage, and replace if
necessary. √√√
15 *Rear knuckle pivots • Lubricate with lithium-soap-based grease. √√√
16 *Steering shaft • Lubricate with lithium-soap-based grease. √√√
17 *Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
18 *Engine mount • Check for cracks or other damage, and replace if
necessary. √√√
19 *Axle boots • Check for cracks or other damage, and replace if
necessary. √√√√√
20 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
21 Engine oil filter car-
tridge • Replace.
√√√
22 *Engine oil strainer • Clean. √√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev-
er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBB561E0.book Page 7 Monday, March 26, 2018 11:15 AM

8-12
8
4. Install the fuel tank cap.
To install the panel
1. Remove the fuel tank cap.
2. Place the panel over the fuel tank filler tube, and then install the fuel tank cap.
3. Install the bolts and quick fasteners.
4. Install the seat.
Panels B and C
When removing or installing panel C, the drive se-
lect lever must be moved out of the park position.
Apply the brake pedal and move the drive select
lever to the reverse position. To remove a panel
1. Remove panel A.
2. Pull the panel upward to release the tabs as
shown.
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8-13
8To install a panel
1. Push the panel to secure the tabs.
2. Install panel A. Panel D
To remove the panel
Remove the bolts, and then take the panel off.
To install the panelPlace the panel in the original position, and then
install the bolts.
Panel E
To remove the panelPull outward on the areas shown to release the
projections, and then slide the panel out.1. Bolt
2. Panel D
1
2
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9-1
9
EBU25861
CLEANING AND STORAGE
EBU25882CleaningFrequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply
degreaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the
job. WARNING! Wet brakes may have re-
duced stopping ability, increasing the
chance of an accident. Test the brakes af-
ter washing. Apply the brakes several
times at slow speeds to let friction dry out
the linings.
[EWB02312]
NOTICE: Excessive wa-
ter pressure may cause water seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical
devices. Many expensive repair bills have
resulted from improper high-pressure de-
tergent applications such as those avail-
able in coin-operated car washers.
[ECB00712]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or
bottle brush is handy for hard-to-reach plac-
es.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
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10-4
10
Rear:30.0 kPa (0.300 kgf/cm², 4.4 psi)
(YFM45KDXK_AUS/NZL, YFM45KPXK_AUS/NZL)
Minimum (For Oceania): Front:
32.0 kPa (0.320 kgf/cm², 4.6 psi)
(YFM45KDXK_AUS/NZL, YFM45KPXK_AUS/NZL)
Rear:
27.0 kPa (0.270 kgf/cm², 3.9 psi)
(YFM45KDXK_AUS/NZL, YFM45KPXK_AUS/NZL)
No cargo or trailer (For Europe):
Front:35.0 kPa (0.350 kgf/cm², 5.0 psi) (YFM45KDHK,
YFM45KDXK_EUR/FRA/GBR, YFM45KPHK,
YFM45KPLK, YFM45KPXK_EUR/FRA/GBR)
Rear: 30.0 kPa (0.300 kgf/cm², 4.4 psi) (YFM45KDHK,
YFM45KDXK_EUR/FRA/GBR, YFM45KPHK,
YFM45KPLK, YFM45KPXK_EUR/FRA/GBR)
With cargo or trailer (For Europe):
Front:50.0 kPa (0.500 kgf/cm², 7.3 psi) (YFM45KDHK,
YFM45KDXK_EUR/FRA/GBR, YFM45KPHK,
YFM45KPLK, YFM45KPXK_EUR/FRA/GBR)
Rear: 50.0 kPa (0.500 kgf/cm², 7.3 psi) (YFM45KDHK,
YFM45KDXK_EUR/FRA/GBR, YFM45KPHK,
YFM45KPLK, YFM45KPXK_EUR/FRA/GBR)
Front wheel:Rim size:12 x 6.0AT
Rear wheel:Rim size:12 x 7.5ATFront brake:Type:Hydraulic disc brakeRear brake:Type:
Mechanical wet multiple disc brakeBrake fluid:Specified brake fluid:DOT 4Front suspension:Type:Double wishbone
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 171 mm (6.8 in)Rear suspension:Type:
Double wishbone
Spring: Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel:
189 mm (7.4 in)
UBB561E0.book Page 4 Monday, March 26, 2018 11:15 AM