2019 YAMAHA KODIAK 450 brake fluid

8-39
8
EBU28414Checking the front brake pads and rear
brake friction platesThe front brake pads and the rear brake friction
plates must be checked for wear at the intervals
specified in the periodic maintenance and lubrica-
tion chart.TIPThis ATV is equipped with a wet, multiple-disc
type rear brake, which is located inside of the final
gear case. EBU24174Front brake padsCheck each front brake pad for damage and mea-
sure the lining thickness. If a brake pad is dam-
aged or if the lining thickness reaches the
specified limit, have a Yamaha dealer replace the
brake pads as a set.
TIPThe wheels need to be removed to check the
brake pads. (See page 8-63.) EBU30321Rear brake friction plates
The rear brake friction plates must be checked
and, if necessary, replaced by a Yamaha dealer at
the intervals specified in the periodic maintenance
and lubrication chart.EBU29844Checking the brake fluid levelBefore riding, check that the brake fluid is above
the minimum level mark. Replenish the brake fluid
if necessary.
1. Lining thickness
Brake pad lining thickness limit:
1.0 mm (0.04 in)
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8-40
8
TIPStraighten the handlebars for an accurate reading. NOTICEECB01161Brake fluid may damage painted surfaces or
plastic parts. Always clean up spilled fluid im-
mediately.
As the brake pads wear, it is normal for the brake
fluid level to gradually go down. A low brake fluid
level may indicate worn brake pads or brake sys-
tem leakage. Therefore, be sure to check the
brake pads for wear and the brake system for
leakage. If the brake fluid level suddenly goes
down, have a Yamaha dealer the brake system
before further riding.
WARNING
EWB02721Improper maintenance can result in loss of
braking ability. Observe these precautions:
Insufficient brake fluid may allow air to enter
the brake system, reducing braking perfor-
mance.
 Clean the filler cap before removing. Use
only DOT 4 brake fluid from a sealed contain-
er.
 Use only the specified brake fluid; otherwise,
the rubber seals may deteriorate, causing
leakage.
 Refill with the same type of brake fluid. Add-
ing a brake fluid other than DOT 4 may result
in a harmful chemical reaction.
1. Minimum level markSpecified brake fluid:
DOT 4
1
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8-41
8
Be careful that water does not enter the
brake fluid reservoir when refilling. Water will
significantly lower the boiling point of the flu-
id and may result in vapor lock.
EBU24283Changing the brake fluidHave a Yamaha dealer change the brake fluid at
the intervals specified in the periodic maintenance
and lubrication chart. In addition, have the oil seals
of the brake master cylinder and calipers as well
as the brake hoses replaced at the intervals listed
below or whenever they are damaged or leaking.
Oil seals: Replace every two years.
 Brake hoses: Replace every four years.
EBU24396Checking the front brake lever free
playThere should be no free play at the brake lever
end. If there is free play, have a Yamaha dealer in-
spect the brake system.EBU30348Adjusting the rear brake lever and
brake pedalThe rear brake lever free play, brake pedal free
play, and the brake pedal height must be checked
and adjusted at the intervals specified in the peri-
odic maintenance chart.1. No brake lever free play
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10-4
10
Rear:30.0 kPa (0.300 kgf/cm², 4.4 psi)
(YFM45KDXK_AUS/NZL, YFM45KPXK_AUS/NZL)
Minimum (For Oceania): Front:
32.0 kPa (0.320 kgf/cm², 4.6 psi)
(YFM45KDXK_AUS/NZL, YFM45KPXK_AUS/NZL)
Rear:
27.0 kPa (0.270 kgf/cm², 3.9 psi)
(YFM45KDXK_AUS/NZL, YFM45KPXK_AUS/NZL)
No cargo or trailer (For Europe):
Front:35.0 kPa (0.350 kgf/cm², 5.0 psi) (YFM45KDHK,
YFM45KDXK_EUR/FRA/GBR, YFM45KPHK,
YFM45KPLK, YFM45KPXK_EUR/FRA/GBR)
Rear: 30.0 kPa (0.300 kgf/cm², 4.4 psi) (YFM45KDHK,
YFM45KDXK_EUR/FRA/GBR, YFM45KPHK,
YFM45KPLK, YFM45KPXK_EUR/FRA/GBR)
With cargo or trailer (For Europe):
Front:50.0 kPa (0.500 kgf/cm², 7.3 psi) (YFM45KDHK,
YFM45KDXK_EUR/FRA/GBR, YFM45KPHK,
YFM45KPLK, YFM45KPXK_EUR/FRA/GBR)
Rear: 50.0 kPa (0.500 kgf/cm², 7.3 psi) (YFM45KDHK,
YFM45KDXK_EUR/FRA/GBR, YFM45KPHK,
YFM45KPLK, YFM45KPXK_EUR/FRA/GBR)
Front wheel:Rim size:12 x 6.0AT
Rear wheel:Rim size:12 x 7.5ATFront brake:Type:Hydraulic disc brakeRear brake:Type:
Mechanical wet multiple disc brakeBrake fluid:Specified brake fluid:DOT 4Front suspension:Type:Double wishbone
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 171 mm (6.8 in)Rear suspension:Type:
Double wishbone
Spring: Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel:
189 mm (7.4 in)
UBB561E0.book Page 4 Monday, March 26, 2018 11:15 AM

12-1
12
INDEX
AAccessories and loading ................................................ 6-5
Accessories, DC jack ...................................................4-18
Air filter, cleaning ......................................................... 8-32
Axle boots .................................................................... 8-46BBattery .......................................................................... 8-52
Brake fluid, changing ...................................................8-41
Brake fluid level, checking ........................................... 8-39
Brake lever free play, checking the front ..................... 8-41
Brake lever, front ............................................................ 4-9
Brake levers, checking and lubricating ........................ 8-48
Brake light switches ..................................................... 8-47
Brake pads and friction plates, checking ..................... 8-39
Brake pedal and rear brake lever ................................... 4-9
Brake pedal, checking and lubricating ........................ 8-49
Brakes .......................................................................... 8-38
Brakes, front and rear .................................................... 5-3
Brake/tail light bulb, replacing ..................................... 8-62CCables, checking and lubricating ................................. 8-48
Carrier, front ................................................................. 4-15
Carrier, rear .................................................................. 4-15
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant ................................................................. 5-3, 8-28
Coolant temperature warning light ................................. 4-2DDifferential gear oil ......................................................... 5-3Differential gear oil, changing ...................................... 8-27
Display unit .................................................................... 4-4
Drive select lever .......................................................... 4-10
Drive select lever and driving in reverse ........................ 6-2
Drive shaft universal joint, lubricating .......................... 8-50
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-19
Engine stop switch ......................................................... 4-6
Engine trouble warning light .......................................... 4-2
EPS warning light (for EPS model) ................................. 4-3FFinal gear oil ......................................................... 5-3, 8-24
Four-wheel drive indicator light ..................................... 4-3
Four-wheel drive switch (On-Command 4WD) .............. 4-7
Fuel ...................................................................... 4-12, 5-3
Fuel tank cap ............................................................... 4-11
Fuses, replacing ........................................................... 8-55HHandlebar switches ....................................................... 4-6
Headlight beam, adjusting ........................................... 8-61
Headlight bulb, replacing ............................................. 8-58
Horn switch .................................................................... 4-7IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-1
Instruments, lights and switches ................................... 5-7
UBB561E0.book Page 1 Monday, March 26, 2018 11:15 AM