2019 TOYOTA AYGO clutch

345
7Maintenance and care
AYGO_OM_Europe_OM99R19E
7-1. Maintenance and care
Cleaning and protecting
the vehicle exterior .......... 346
Cleaning and protecting
the vehicle interior ........... 350
7-2. Maintenance
Maintenance
requirements.................... 353
7-3. Do-it-yourself maintenance
Do-it-yourself service
precautions ...................... 355
Hood .................................. 358
Positioning a floor jack ....... 360
Engine compartment.......... 361
Clutch pedal (vehicles
with a manual
transmission) ................... 371
Tires ................................... 372
Tire inflation pressure ........ 378
Wheels ............................... 380
Air conditioning filter .......... 382
Wireless remote control/
electronic key battery....... 383
Checking and replacing
fuses ................................ 386
Light bulbs ......................... 394

3547-2. Maintenance
AYGO_OM_Europe_OM99R19E
■ Does your vehicle need repairs?
Be on the alert for changes in performance and sounds, and visual tip-offs
that indicate service is needed. Some important clues are:
● Engine misses, stumbling or pinging
● Appreciable loss of power
● Strange engine noises
● A fluid leak under the vehicle (However, water dripping from the air condi-
tioning system after use is normal.)
● Change in exhaust sound (This may indicate a dangerous carbon monoxide
leak. Drive with the windows open and have the exhaust system checked
immediately.)
● Flat-looking tires, excessive tire squeal when cornering, uneven tire wear
● Vehicle pulls to one side when driven straight on a level road
● Strange noises related to suspension movement
● Loss of brake effectiveness, spongy feeling brake pedal or clutch pedal,
pedal almost touches the floor, vehicle pulls to one side when braking
● Engine coolant temperature continually higher than normal
If you notice any of these clues, take your vehicle to any authorized Toyota
retailer or Toyota authorized repairer, or any reliable repairer as soon as pos-
sible. Your vehicle may need adjustment or repair.
WARNING
■ If your vehicle is not properly maintained
Improper maintenance could result in serious damage to the vehicle and
possible death or serious injury.
■ Handling of the battery
Battery posts, terminals and related accessories contain lead and lead com-
pounds which are known to cause brain damage. Wash your hands after
handling. ( P. 367)

3717-3. Do-it-yourself maintenance
7
Maintenance and care
AYGO_OM_Europe_OM99R19E
Clutch pedal (vehicles with a manual trans-
mission)
Pull the clutch pedal upward and
check the wear reserve stroke.
■ About the wear reserve stroke of the clutch pedal
If the wear reserve stroke is less than 23 mm (0.9 in.), take the vehicle to your
Toyota dealer to adjust the clutch pedal wear reserve stroke.
■ The clutch pedal’s normal wear reserve stroke
 P. 479
Please confirm if the wear reserve stroke of the clutch pedal is
within standard levels.

4188-2. Steps to take in an emergency
AYGO_OM_Europe_OM99R19E
(Flashes)
“STOP” warning light
Indicates a malfunction in:
• Engine oil pressure is too low; or
• Engine is almost overheating.
 Immediately stop the vehicle in a safe place and con-
tact any authorized Toyota retailer or Toyota autho-
rized repairer, or any reliable repairer.
(Comes on)
Multi-mode manual transmissi on warning light (vehicles
with a multi-mode manual transmission)
Indicates a malfunction in the multi-mode manual trans-
mission system.
 Have the system checked by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer.
Multi-mode manual transmission warning light (warning
buzzer) (vehicles with a multi-mode manual transmis-
sion)
Indicates a malfunction in the multi-mode manual trans-
mission system and that the clutch has become hot due to
excessive load.
 Pull over and shift the shift lever to N. Wait for about
15 minutes for the clutch to cool down. Have the sys-
tem checked by any authorized Toyota retailer or
Toyota authorized repairer, or any reliable repairer.
(Flashes)
Heat clutch warning light (warning buzzer) (vehicles
with a multi-mode manual transmission)
Indicates that the clutch has become hot, but does not
indicate a malfunction in the multi-mode manual transmis-
sion system.
 Pull over and shift the shift lever to N. Wait for about
15 minutes for the clutch to cool down.
Warning lightWarning light/Details/Actions

4228-2. Steps to take in an emergency
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*1: Parking brake engaged warning buzzer: A buzzer will sound if the vehicle is driven at a speed of approximately
5 km/h (3 mph) or more.
*2: Open door warning buzzer: A buzzer will sound if the vehicle reaches a speed of 5 km/h (3 mph) or
more with any door open.
*3: Driver’s and passenger’s seat belt buzzer: The driver’s and passenger’s seat belt buzzer sounds to alert the driver
and passenger that his or her seat belt is not fastened. The buzzer sounds
for 30 seconds after the vehicle reaches a speed of 20 km/h (12 mph).
Then, if the seat belt is still unfastened, the buzzer will sound in a different
tone for 90 more seconds.
■ To prevent the clutch from overheating (vehicles with a multi-mode man-
ual transmission)
●Do not use the accelerator pedal or starting assist system to hold the vehicle
on a hill.
● On an uphill incline, observe the following whenever possible:
• Maintain a safe distance from the vehicle ahead and avoid unnecessary
starting off and stopping.
• Avoid using E mode on an uphill slope. This will help to avoid unneces- sary gear changes.
Low fuel level warning light (warning buzzer)Indicates remaining fuel is approximately 5.25 L (1.4 gal.,
1.1 Imp.gal.) or less
 Refuel the vehicle.
Tire pressure warning light (if equipped)
When the light comes on:
Low tire inflation pressure such as
• Natural causes ( P. 423)
• Flat tire ( P. 427, 442)
 Adjust the tire inflation pressure to the specified level.
The light will turn off after a few minutes. In case the
light does not turn off even if the tire inflation pressure
is adjusted, have the system checked by any autho-
rized Toyota retailer or Toyota authorized repairer, or
any reliable repairer.
When the light comes on after blinking for 1 minute:
Malfunction in the tire pressure warning system ( P. 423)
 Have the system checked by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer.
Warning lightWarning light/Details/Actions

4568-2. Steps to take in an emergency
AYGO_OM_Europe_OM99R19E
One of the following may be the cause of the problem:
● One or both of the battery terminals may be disconnected.
● The battery may be discharged. (P. 461)
● There may be a malfunction in the steering lock system (vehicles
with a smart entry & start system).
Contact any authorized Toyota retailer or Toyota authorized repairer, or any
reliable repairer if the problem cannot be repaired, or if repair procedures
are unknown.
When the engine does not start, the following steps can be used as an
interim measure to start the engine if the engine switch is functioning
normally:
Set the parking brake.
Shift the shift lever to N.
Turn the engine switch to ACCESSORY mode.
Press and hold the engine switch for about 15 seconds while
depressing the brake pedal (multi-mode manual transmission) or
clutch pedal (manual transmission) firmly.
Even if the engine can be started using the above steps, the system
may be malfunctioning. Have the vehicle inspected by any authorized
Toyota retailer or Toyota authorized repairer, or any reliable repairer.
The starter motor does not turn over, the interior lights and head-
lights do not turn on, or the horn does not sound.
Emergency start function

4598-2. Steps to take in an emergency
8
When trouble arises
AYGO_OM_Europe_OM99R19E
Ensure that the shift lever is in N and depress the brake pedal
(multi-mode manual transmission) or clutch pedal (manual trans-
mission).
Touch the corner of the elec-
tronic key with the indicator to
the engine switch.
When the electronic key is
detected, a buzzer sounds and the
engine switch will turn to IGNITION
ON mode.
When the smart entry & start sys-
tem is deactivated in customization
setting, the engine switch will turn
to ACCESSORY mode.
Firmly depress the brake pedal (multi-mode manual transmission)
or clutch pedal (manual transmission) and check that smart entry &
start system indicator light (green) turns on.
Press the engine switch.
In the event that the engine still cannot be started, contact any autho-
rized Toyota retailer or Toyota authorized repairer, or any reliable
repairer.
Starting the engine

4608-2. Steps to take in an emergency
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■Stopping the engine
Shift the shift lever to N and press the engine switch as you normally do when
stopping the engine.
■ Replacing the key battery
As the above procedure is a temporary measure, it is recommended that the
electronic key battery be replaced immediately when the battery is depleted.
( P. 383)
■ Changing engine switch modes
Release the brake pedal (multi-mode m anual transmission) or clutch pedal
(manual transmission) and press t he engine switch in step above.
The engine does not start and modes will be changed each time the switch is
pressed. ( P. 187)
■ When the electronic key does not work properly
● Make sure that the smart entry & start system has not been deactivated in
the customization setting. If it is off, turn the function on.
(Customizable features: P. 485)
● Check if battery-saving mode is set. If it is set, cancel the function.
( P. 132)