2019 SUZUKI JIMNY inspection

INSPECTION AND MAINTENANCE
60B128S
.A. WARNING
Take extreme care when working on· your vehicle to prevent accidental injury. Carefully observe the follow­ing precautions: • To prevent damage or unintended activation of the airbag system or seat belt pretensioner system, check that the lead-acid battery is discon­nected and the ignition switch has been in "LOCK" position for at least 90 seconds before performing any electrical service work on your SUZUKI vehicle. Do not touch airbag system components, seat belt pre­tensioner system components or wires. The wires are wrapped with yellow tape or yellow tubing, and the cou­plers are yellow for easy identifica­tion. Do not leave the engine running in garages or other confined areas. (Continued)
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.A. WARNING
(Continued) When the engine is running, keep hands, clothing, tools, and other objects away from the fan and drive belt. Even though the fan may not be moving, it can automatically turn on without warning . • When it is necessary to perform service work with the engine run~ ning, check that the parking brake is set fully and the transmission is in Neutral (for manual transmission vehicles) or Park (for automatic transmission vehicles). Do not touch ignition wires or other ignition system parts when starting the engine or when the engine is running, or you could receive an electric shock. • Be careful not to touch a hot engine, exhaust manifold and pipes, muffler, radiator and water hoses. Do not allow smoking, sparks, or flames around fuel or the battery. Flammable fumes are present. Do not get under your vehicle if it is supported only with the portable jack provided in your vehicle. • Be careful not to cause accidental short circuits between the positive and negative battery terminals. (Continued)
.A. WARNING
(Continued) Keep used oil, coolant, and other fluids away from children and pets. Dispose of used fluids properly; never pour them on the ground, into sewers, etc.

Maintenance schedule
The following table shows the timing when you should perform regular maintenance on your vehicle. This table shows in miles, kilometers and months when you should perform inspections, adjustments, lubrica­tion and other services. These intervals should be shortened if driving is usually done under severe conditions (refer to "Maintenance recommended under severe driving conditions") .
.A, WARNING
SUZUKI recommends that mainte­nance on items marked with an aster~ isk (*) be performed by a SUZUKI dealer or a qualified service techni­cian. If you are qualified, you may perform maintenance on the unmarked items by referring to the instructions in this section. If you are not sure whether you can success~ fully ·complete any of the unmarked maintenance jobs, ask a SUZUKI dealer to do the maintenance for you.
NOTICE
Whenever it becomes necessary to replace parts on your vehicle, it is recommended that you use genuine SUZUKI replacement parts or their equivalent.
INSPECTION AND MAINTENANCE
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INSPECTION AND MAINTENANCE
Periodic maintenance schedule (except for EU countries and Israel)
"R" : Replace or Change 111" : Inspect, clean, adjust, lubricate or replace as necessary
NOTE:
This table shows the service schedule up to 180000 km (108000 miles). Beyond 180000 km (108000 miles), perform the same services at the same intervals shown in the chart.
NOTE:
For the Periodic Maintenance Schedule of Russian models, refer to "For Russia" in the "SUPPLEMENT" section.
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INSPECTION AND MAINTENANCE
Interval: This interval should be judged by1 km (x1000) 15 I 30 I 45 I 60 I 75 I 90 odometer reading or months, whichever comesI miles (x1000) 9 I 18 I 27 I 36 I 45 I 54 first. 1 months 12 I 24 I 36 I 48 I 60 I 72 ENGINE *1-1. Engine accessory drive bell Tension check, *Adjustment, *Replacement -
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R *1-2. Valve clearance -I -I -I 1-3. Engine oil and engine oil filter R R R R R R 1-4. Engine coolant SUZUKI LLC: Super (Blue) (#1) First time only: Replace at 150000 km (90000 miles) or 96 months. Second time and after: Replace every 75000 km (45000 miles) or 48 months. SUZUKI LLC: Standard (Green) =l1l~l1l=I R *1-5. Exhaust system (except catalyst) I IGNITION 2-1. Spark plugs When unleaded fuel is used Iridium plug I Replace every 105000 km (63000 miles) or 84 months. Nickel plug -I-IRl-1-1 R Spark plugs When leaded fuel is used, refer to "Severe driving conditionn schedule. FUEL 3-1. Air cleaner filter element Paved-road I I I I R I I I I I R Dusty condition Refer to "Severe driving condition" schedule. *3-2. Fuel lines -I I I -I I I -I I *3-3. Fuel filter Replace every 105000 km (63000 miles). *3-4. Fuel tank -I -I I I -I -I I EMISSION CONTROL SYSTEM *4-1. PCV valve I Inspect every 80000 km (50000 miles) or 48 months. *4-2. Fuel evaporative emission control system -1-1-1-1-1 I
#1: Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Stan­dard (Green)". (Replace every 45000 km (27000 miles) or 36 months.)
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INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (X1000) 105 I 120 I 135 I 150 I 165 I 180 odometer reading or months, whichever comesI miles (x1000) 63 I 72 I 81 I 90 I 99 I 108 first. I months 84 I 96 I 108 I 120 I 132 I 144 ENGINE *1-1. Engine accessory drive belt Tension check, • Adjustment, *Replacement -
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R *1-2. Valve clearance -I -I -I 1-3. Engine oil and engine oil filter R R R R R R 1-4. Engine coolant SUZUKI LLC: Super (Blue) (#1) First time only: Replace at 150000 km (90000 miles) or 96 months. Second time and after: Replace every 75000 km (45000 miles) or 48 months. SUZUKI LLC: Standard (Green) =l~l~l~l=I R *1-5. Exhaust system (except catalyst) I IGNITION 2-1. Spark plugs When unleaded fuel is used Iridium plug I Replace every 105000 km (63000 miles) or 84 monlhs. Nickel plug -I-IRl-1-1 R Spark plugs When leaded fuel is used, refer to "Severe driving condition" schedule. FUEL 3-1. Air cleaner filter element Paved-road I I I I R I I I I I R Dusty condition Refer to MSevere driving condition" schedule. *3-2. Fuel lines -I I I -I I I -I I *3-3. Fuel filter Replace every 105000 km (63000 miles). *3-4. Fuel tank -I -I I I -I -I I EMISSION CONTROL SYSTEM *4-1. PCVvalve I Inspect every 80000 km (50000 miles) or 48 months. '"4-2. Fuel evaporative emission control system -I -I -I -I -I I
#1: Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Stan­dard (Green)". (Replace every 45000 km (27000 miles) or 36 months.)
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INSPECTION AND MAINTENANCE
Interval: This interval should be judged byI km (x1000)I 15 I 30 I 45 I 60 I 75 90 odometer reading or months, whichever, miles (x1000)I 9 I 18 I 27 I 36 I 45 54 comes first. 1 monthsI 12 I 24 I 36 I 48 I 60 I 72 BRAKE *5-1. Brake discs and pads (front) I I I I I I Brake drums and shoes (rear) -I -I -I *5-2. Brake hoses and pipes -I -I -I 5-3. Brake fluid (#2) Check, *Replacement -R -R -R *5-4. Brake (Pedal and fluid level) I I I I I I 5-5. Brake lever and cable Check, *Adjustment (1st 15000 km only) I -----CHASSIS AND BODY *6-1. Clutch fluid (#2) -R -R -R *6-2. Clutch (pedal and fluid level) I I I I I I 6-3. Tyres/Wheels I I I I I I *6-4. Wheel bearings -I -I -I *6-5. Propeller shafts --I --I *6-6. Suspension system -I -I -I "6-7. Steering system -I -I -I *6-8. Manual transmission oil Genuine "SUZUKI GEAR OIL 75W" Inspect every 30000 km (18000 miles) or 24 months. Other than "SUZUKI GEAR OIL 75W" (1: 1st 15000 km only) I
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R 6-9. Automatic transmission Fluid level -I -I -I *Fluid change Replace every 165000 km (99000 miles). *Fluid hose -I -I -I I I -I -*6-10. Transfer oil Genuine "SUZUKI GEAR OIL 75W" Inspect every 30000 km (18000 miles) or 24 months. Other than "SUZUKI GEAR OIL 75W" (I: 1st 15000 km only) I -R --R *6-11. Differential oil (R: 1 st 15000 km only) Genuine "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC" R -I -I -
6-12. All latches, hinges and locks -I -I -I *6-13. Air conditioner filter element -I R -I R
#2: Clutch fluid is supplied from brake fluid reservoir.
A WARNING
The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber safely. Ask your dealer for assistance.
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INSPECTION AND MAINTENANCE
Interval: This interval should be Judged byll---------------------=cc'c-tci.i;#----,i,c---t-----,ai--t----.sci odometer reading or months, whicheveq km (x1000) 105 120 135 150 165 I 180 miles (x1000) 63 72 81 90 I 99 I 108 comes first. 1>----------------------~=.c..,,-4-___,,.c...--1-___,,c----1----c~ months 84 96 108 120 I 132 I 144 BRAKE *5-1, Brake discs and pads (front) Brake drums and shoes (rear) *5-2. Brake hoses and pipes 5-3. Brake fluid (#2) *5-4. Brake (Pedal and fluid level) 5-5. Brake lever and cable CHASSIS AND BODY *6-1. Clutch fluid (#2) *6-2. Clutch (pedal and fluid level) 6-3. Tyres/Wheels *6-4. Wheel bearings *6-5. Propeller shafts *6-6. Suspension system *6-7. Steering system *6-8. Manual transmission oil
6-9. Automatic transmission
*6-10. Transfer oil
*6-11. Differential oil
6-12. All latches, hinges and locks *6-13. Air conditioner filter element
Genuine "SUZUKI GEAR OIL 75W" Otllerthan "SUZUKI GEAR OIL 75W"
Genuine "SUZUKI GEAR OIL 75W"
Check, *Replacement
Check, *Adjustment (1st 15000 km only
(I: 1st 15000 km only) Fluid lever *Fluid change *Fluid hose
Other than "SUZUKI GEAR OIL 75W" (I: 1st 15000 km only) (R: 1st 15000 km only) Genuine "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC"
#2: Clutch fluid is supplied from brake fluid reseNoir.
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I I I I I I -I -I -I -I -I -I -R -R -R I I I I I I ------
-R -R -R I I I I I I I I I I I I -I -I -I --I --I -I -I -I -I -I -I Inspect every 30000 km (18000 miles) or 24 months.
= I ~ I ~ I ~ I = I 7 Replace every 165000 km (99000 miles). -I I I -I -I -I I Inspect every 30000 km (18000 m!les) or 24 months. --R --R I -I -I -
R I R

INSPECTION AND MAINTENANCE
Maintenance recommended under severe driving conditions (except for EU countries and Israel)
Follow this schedule if your vehicle is mainly operated under one or more of the following conditions: • When most trips are less than 6 km (4 miles). • When most trips are less than 16 km (10 miles) and outside temperature remains below freezing. Idling and/or low-speed operation in stop-and-go traffic. Operating in extremely cold weather and/or on salted roads. Operating in rough and/or muddy areas. Operating in dusty areas. Repeated high speed drive or high engine revolutions. Towing a trailer, if admitted. Schedule should also be followed if the vehicle is used for delivery service, police, taxi or other commercial applications.
NdTE: For the Maintenance Recommended under Severe Driving Conditions of Russian models, refer to "For Russia" in the "SUPPLEMENT" section.
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