408 STARTING AND OPERATING
REFUELING THE VEHICLE — GAS ENGINE
The fuel filler cap (gas cap) is located behind the fuel filler
door, on the left side of the vehicle. Open the fuel door and
remove the fuel cap by turning it counter-clockwise.Fuel Filler Cap
NOTE:
When removing the fuel filler cap, lay the cap tether in the
hook, located on the fuel filler door.
WARNING!
Drivers must be careful when backing up even when
using the Surround View Camera. Always check
carefully behind your vehicle, and be sure to check for
pedestrians, animals, other vehicles, obstructions, or
blind spots before backing up. You are responsible for
the safety of your surroundings and must continue to
pay attention while backing up. Failure to do so can
result in serious injury or death.
CAUTION!
• To avoid vehicle damage, Surround View should only be used as a parking aid. The Surround View camera is
unable to view every obstacle or object in your drive
path.
• To avoid vehicle damage, the vehicle must be driven slowly when using Surround View to be able to stop in
time when an obstacle is seen. It is recommended that
the driver look frequently over his/her shoulder when
using Surround View.
STARTING AND OPERATING 427
Air Suspension System
To aid in attaching/detaching the trailer from the vehicle,
the air suspension system can be used. Refer to “Air Suspen-
sion System” in “Starting And Operating” for further infor -
mation.
NOTE:
The vehicle must remain in the engine running position
while attaching a trailer for proper leveling of the air suspen -
sion system.
SNOWPLOW
2500/3500 Models Only
Snowplow Prep Packages are available as a factory installed
option. These packages include components necessary to
equip your vehicle with a snowplow.
NOTE:
Before installation of a snowplow it is highly recommended
that the owner/installer obtain and follow the recommenda -
tions contained within the current Body Builders Guide. See
your authorized dealer, installer or snowplow manufacturer
for this information. There are unique electrical systems that
must be connected to properly assure operator safety and
prevent overloading vehicle systems. Before Plowing
• Check the hydraulic system for leaks and proper fluid
level.
• Check the mounting bolts and nuts for proper tightness.
• Check the runners and cutting edge for excessive wear. The cutting edge should be ¼ to ½ in (6 cm to 1.2 cm) above
ground in snow plowing position.
• Check that snowplow lighting is connected and func -
tioning properly.
WARNING!
Attaching a snowplow to this vehicle could adversely
affect performance of the airbag system in a collision. Do
not expect that the airbag will perform as described
earlier in this manual.
CAUTION!
The “Lamp Out” indicator could illuminate if exterior
lamps are not properly installed.
5
500 SERVICING AND MAINTENANCE
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check tire pressure and look for unusual wear or damage.Rotate tires at the first sign of irregular wear, even if it
occurs before the oil indicator system turns on. • Check the fluid levels of the coolant reservoir, brake
master cylinder, power steering and automatic transmis -
sion (six-speed only) and fill as needed
• Check function of all interior and exterior lights
Maintenance Plan
Required Maintenance
Refer to the Maintenance Plan on the following pages for required maintenance.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
• Change oil and filter.
• Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil indicator system turns on.
• Inspect battery and clean and tighten terminals as required.
• Inspect brake pads, shoes, rotors, drums, hoses and park brake.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or off-road conditions. If required, replace air cleaner filter.
SERVICING AND MAINTENANCE 505
Checking Oil Level — Gas Engine
To assure proper lubrication of your vehicle's engine, the
engine oil must be maintained at the correct level. Check the
oil level at regular intervals, such as every fuel stop. The best
time to check the engine oil level is about five minutes after
a fully warmed up engine is shut off.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Always main-
tain the oil level within the SAFE zone on the dipstick.
Adding one quart of oil when the reading is at the bottom of
the SAFE zone will result in a reading at the top of the safe
zone on these engines.
Adding Washer Fluid
The fluid reservoir is located under the hood and should be
checked for fluid level at regular intervals. Fill the reservoir
with windshield washer solvent only (not radiator anti -
freeze). When refilling the washer fluid reservoir, take some washer fluid and apply it to a cloth or towel and wipe the
wiper blades clean. This will help blade performance.
To prevent freeze-up of your windshield washer system in
cold weather, select a solution or mixture that meets or
exceeds the temperature range of your climate. This rating
information can be found on most washer fluid containers.
After the engine has warmed up, operate the defroster for a
few minutes to reduce the possibility of smearing or freezing
the fluid on the cold windshield. Windshield washer solu-
tion used with water as directed on the container, aids
cleaning action, reduces the freezing point to avoid line clog
-
ging, and is not harmful to paint or trim.
CAUTION!
Overfilling or underfilling will cause oil aeration or loss
of oil pressure. This could damage your engine.
WARNING!
Commercially available windshield washer solvents are
flammable. They could ignite and burn you. Care must
be exercised when filling or working around the washer
solution.
7
SERVICING AND MAINTENANCE 511
Engine Air Cleaner Filter Installation
NOTE:
Inspect and clean the housing if dirt or debris is present
before replacing the air filter element.
1. Install the air cleaner filter element into the housingassembly with the air cleaner filter inspection surface
facing downward.
2. Install the air cleaner cover onto the housing assembly.
3. Tighten the fasteners (six) on the air cleaner filter assembly
Air Conditioner Maintenance
For best possible performance, your air conditioner should
be checked and serviced by an authorized dealer at the start
of each warm season. This service should include cleaning of
the condenser fins and a performance test. Drive belt tension
should also be checked at this time.
WARNING!
• Use only refrigerants and compressor lubricants approved by the manufacturer for your air condi -
tioning system. Some unapproved refrigerants are
flammable and can explode, injuring you. Other unap -
proved refrigerants or lubricants can cause the system
to fail, requiring costly repairs. Refer to Warranty Infor -
mation Book, for further warranty information.
• The air conditioning system contains refrigerant under high pressure. To avoid risk of personal injury or
damage to the system, adding refrigerant or any repair
requiring lines to be disconnected should be done by
an experienced technician.
CAUTION!
Do not use chemical flushes in your air conditioning
system as the chemicals can damage your air
conditioning components. Such damage is not covered
by the New Vehicle Limited Warranty.
7
522 SERVICING AND MAINTENANCE
(Continued)
To minimize the possibility of catalytic converter damage:
• Do not interrupt the ignition when the transmission is ingear and the vehicle is in motion.
• Do not try to start the vehicle by pushing or towing the vehicle.
• Do not idle the engine with any ignition components disconnected or removed, such as when diagnostic testing,
or for prolonged periods during very rough idle or
malfunctioning operating conditions.
Cooling System
Engine Coolant Checks
Check the engine coolant (antifreeze) protection every
12 months (before the onset of freezing weather, where
applicable). If the engine coolant (antifreeze) is dirty or rusty
in appearance, the system should be drained, flushed and
refilled with fresh coolant. Check the front of the A/C
condenser (if equipped) or radiator for any accumulation of
bugs, leaves, etc. If dirty, clean by gently spraying water
from a garden hose vertically down the face of the A/C
condenser (if equipped) or the back of the radiator core.
Check the engine cooling system hoses for brittle rubber,
cracking, tears, cuts and tightness of the connection at the
coolant recovery bottle and radiator. Inspect the entire
system for leaks.
DO NOT REMOVE THE COOLANT PRESSURE CAP
WHEN THE COOLING SYSTEM IS HOT.
WARNING!
• You or others can be badly burned by hot engine coolant (antifreeze) or steam from your radiator. If you
see or hear steam coming from under the hood, do not
open the hood until the radiator has had time to cool.
Never open a cooling system pressure cap when the
radiator or coolant bottle is hot.
• Keep hands, tools, clothing, and jewelry away from the radiator cooling fan when the hood is raised. The fan
starts automatically and may start at any time, whether
the engine is running or not.
• When working near the radiator cooling fan, discon -
nect the fan motor lead or turn the ignition to the OFF
mode. The fan is temperature controlled and can start at
any time the ignition is in the ON mode.
WARNING! (Continued)
SERVICING AND MAINTENANCE 525
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of engine
coolant (antifreeze), and to ensure that engine coolant (anti-
freeze) will return to the radiator from the coolant expansion
bottle/recovery tank if so equipped.
The cap should be inspected and cleaned if there is any accu-
mulation of foreign material on the sealing surfaces. Disposal Of Used Coolant
Used ethylene glycol-based coolant (antifreeze) is a regu-
lated substance requiring proper disposal. Check with your
local authorities to determine the disposal rules for your
community. To prevent ingestion by animals or children, do
not store ethylene glycol-based coolant in open containers or
allow it to remain in puddles on the ground. If ingested by a
child or pet, seek emergency assistance immediately. Clean
up any ground spills immediately.
Checking Coolant Level — 6.4L Engine
The level of the coolant in the pressurized coolant bottle
should be between the “MIN” and “MAX” range on the
bottle when the engine is cold.
The radiator normally remains completely full, so there is no
need to remove the cap unless checking for coolant freeze
point or replacing engine coolant (antifreeze). Advise your
service attendant of this. As long as the engine operating
temperature is satisfactory, the coolant bottle need only be
checked once a month. When additional engine coolant
(antifreeze) is needed to maintain the proper level, it should
be added to the coolant bottle. Do not overfill.
WARNING!
• Do not open hot engine cooling system. Never add engine coolant (antifreeze) when the engine is over -
heated. Do not loosen or remove the cap to cool an over -
heated engine. Heat causes pressure to build up in the
cooling system. To prevent scalding or injury, do not
remove the pressure cap while the system is hot or
under pressure.
• Do not use a pressure cap other than the one specified for your vehicle. Personal injury or engine damage may
result.
7
526 SERVICING AND MAINTENANCE
Points To Remember
NOTE:
When the vehicle is stopped after a few miles/kilometers of
operation, you may observe vapor coming from the front of
the engine compartment. This is normally a result of mois-
ture from rain, snow, or high humidity accumulating on the
radiator and being vaporized when the thermostat opens,
allowing hot engine coolant (antifreeze) to enter the radiator.
If an examination of your engine compartment shows no
evidence of radiator or hose leaks, the vehicle may be safely
driven. The vapor will soon dissipate.
• Do not overfill the coolant expansion bottle.
• Check the coolant freeze point in the radiator and in the coolant expansion bottle. If engine coolant (antifreeze)
needs to be added, the contents of the coolant expansion
bottle must also be protected against freezing.
• If frequent engine coolant (antifreeze) additions are required, the cooling system should be pressure tested for
leaks. • Maintain engine coolant (antifreeze) concentration at a
minimum of 50% OAT coolant (conforming to MS.90032)
and distilled water for proper corrosion protection of your
engine which contains aluminum components.
• Make sure that the coolant expansion bottle overflow hoses are not kinked or obstructed.
• Keep the front of the radiator clean. If your vehicle is equipped with air conditioning, keep the front of the
condenser clean.
• Do not change the thermostat for Summer or Winter oper -
ation. If replacement is ever necessary, install ONLY the
correct type thermostat. Other designs may result in unsat -
isfactory engine coolant (antifreeze) performance, poor
gas mileage, and increased emissions.