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IN CASE OF EMERGENCY 471
Remove the jack and tools from the bracket assembly. Turn
the jack-turn-screw counterclockwise to release jack from
bracket assembly.Jack And Tools Bracket Assembly There are two ways to assemble the tools:
Assembled For Spare Tire Lowering/Raising
Assembled For Spare Tire Lowering/Raising
1 — Lug Wrench 3 — Extension 3
2 — Extension 2 4 — Extension 4
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IN CASE OF EMERGENCY 473
Removing The Spare Tire
1. Remove the spare tire before attempting to jack up thetruck. Attach the lug wrench to the extension tubes with
the curved angle facing away from the vehicle. Insert the
extension tube through the access hole between the lower
tailgate and the top of the bumper and into the winch
mechanism tube.
Inserting The Extension Tubes Into The Access Hole
WARNING!
After using the jack and tools, always reinstall them in
the original carrier and location. While driving you may
experience abrupt stopping, rapid acceleration or sharp
turns. A loose jack, tools, bracket or other objects in the
vehicle may move around with force, resulting in serious
injury.
6
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474 IN CASE OF EMERGENCY
2. Rotate the lug wrench handle counterclockwise until thespare tire is on the ground with enough cable slack to
allow you to pull it out from under the vehicle.
Rotating The Lug Wrench Handle 3. Pull the spare tire out from under the vehicle to gain
access to the spare tire retainer.
Pulling The Spare Tire Out
Page 477 of 696
IN CASE OF EMERGENCY 475
4. Lift the spare tire with one hand to give clearance to tiltthe retainer at the end of the cable.
Gaining Access To The Retainer 5. Pull the retainer through the center of the wheel.
Pulling The Retainer Through The Center Of The Wheel
NOTE:
The winch mechanism is designed for use with the extension
tubes only. Use of an air wrench or other power tools is not
recommended and can damage the winch.
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IN CASE OF EMERGENCY 477
(Continued)
Jacking Instructions
Jack Warning Label
WARNING!
Carefully follow these tire changing warnings to help
prevent personal injury or damage to your vehicle:
• Always park on a firm, level surface as far from the edge of the roadway as possible before raising the
vehicle.
• Turn on the Hazard Warning flasher.
• Block the wheel diagonally opposite the wheel to be raised.
• Apply the parking brake firmly and set the transmis -
sion in PARK.
• Never start or run the engine with the vehicle on a jack.
• Do not let anyone sit in the vehicle when it is on a jack.
• Do not get under the vehicle when it is on a jack. If you need to get under a raised vehicle, take it to a service
center where it can be raised on a lift.
• Only use the jack in the positions indicated and for lifting this vehicle during a tire change.
• If working on or near a roadway, be extremely careful of motor traffic.• To assure that spare tires, flat or inflated, are securelystowed, spares must be stowed with the valve stem
facing the ground.
WARNING! (Continued)
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478 IN CASE OF EMERGENCY
Lug Wrench Adaptor Shown In Jack And Tools Assembly
1. Remove the spare wheel, jack, and tools from storage.
2. Using the lug wrench, loosen, but do not remove, the wheel nuts by turning them counterclockwise one turn
while the wheel is still on the ground. Changing a dually
tire requires the lug wrench adapter. NOTE:
If your vehicle is equipped with hub caps/wheel covers they
must be removed before raising the vehicle off the ground.
Refer to ”Hub Caps/Wheel Covers — If Equipped” in this
section.
Lug Wrench Adapter
CAUTION!
Do not attempt to raise the vehicle by jacking on
locations other than those indicated in the Jacking
Instructions for this vehicle.
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IN CASE OF EMERGENCY 481
NOTE:
If the bottle jack will not lower by turning the dial (thumb-
wheel) by hand, it may be necessary to use the jack driver in
order to lower the jack.
4. By rotating the lug wrench clockwise, raise the vehicle until the wheel just clears the surface.
5. Remove the lug nuts and pull the wheel off. On single rear-wheel (SRW) trucks, install the spare wheel and lug
nuts with the cone shaped end of the wheel nuts toward
the wheel. On 3500 dual rear-wheel models (DRW)
trucks, if the outer tire is being replaced then leave the
inner wheel on the vehicle. If the inner wheel is being replaced remove the outer wheel and replace the inner
wheel. The wheel nuts are a two-piece assembly with a
flat face. Lightly tighten the lug nuts. To avoid the risk of
forcing the vehicle off the jack, do not fully tighten the lug
nuts until the vehicle has been lowered.
Rear Inner Wheel Proper Placement (Dual Rear Wheel Equipped)
CAUTION!
Before raising the wheel off the ground, make sure that
the jack will not damage surrounding truck parts and
adjust the jack position as required.
WARNING!
Raising the vehicle higher than necessary can make the
vehicle less stable. It could slip off the jack and hurt
someone near it. Raise the vehicle only enough to
remove the tire.6
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482 IN CASE OF EMERGENCY
Dual Rear Wheel Jack Placement
6. Finish tightening the lug nuts. Push down on the lug wrench while at the end of the handle for increased
leverage. Tighten the lug nuts in a star pattern until each
nut has been tightened twice. For the correct lug nut
torque refer to “Torque Specifications” in “Technical
Specifications”. If in doubt about the correct tightness,
have them checked with a torque wrench by an autho -
rized dealer or service station. 7. Install the wheel center cap and remove the wheel blocks.
Do not install chrome or aluminum wheel center caps on
the spare wheel. This may result in cap damage.
8. Lower the jack to its fully closed position. Stow the replaced tire, jack, and tools as previously described.
NOTE:
The bottle jack will not lower by turning the dial (thumb -
wheel) by hand, it may be necessary to use the jack driver in
order to lower the jack
9. Adjust the tire pressure when possible.
NOTE:
Do not oil wheel studs. For chrome wheels, do not substitute
with chrome plated lug nuts.
WARNING!
A loose tire or jack thrown forward in a collision or hard
stop, could endanger the occupants of the vehicle.
Always stow the jack parts and the spare tire in the
places provided.