STARTING AND OPERATING 409
NOTE:
• When the fuel nozzle “clicks” or shuts off, the fuel tank isfull.
• Tighten the gas cap until you hear a “clicking” sound. This is an indication that the gas cap is tightened properly. The
MIL in the instrument cluster may turn on if the gas cap is
not secured properly. Make sure that the gas cap is tight -
ened each time the vehicle is refueled.WARNING!
• Never have any smoking materials lit in or near the vehicle when the gas cap is removed or the tank is
being filled.
• Never add fuel to the vehicle when the engine is running.
• A fire may result if gasoline is pumped into a portable container that is inside of a vehicle. You could be
burned. Always place gas containers on the ground
while filling.
CAUTION!
• Damage to the fuel system or emissions control system could result from using an improper fuel tank filler
tube cap.
• A poorly fitting fuel filler cap could let impurities into the fuel system.
• A poorly fitting fuel filler cap may cause the “Malfunc -
tion Indicator Light (MIL)” to turn on.
• To avoid fuel spillage and overfilling, do not “top off” the fuel tank after filling. When the fuel nozzle “clicks”
or shuts off, the fuel tank is full.
WARNING!
• Always place container on the ground before filling.
• Keep the pump nozzle in contact with the container when you are filling it.
• Use only approved containers for flammable liquid.
• Do not leave container unattended while filling.
• A static electric charge could cause a spark and fire hazard.
5
410 STARTING AND OPERATING
Loose Fuel Filler Cap Message
If the vehicle diagnostic system determines that the
fuel filler cap is loose, improperly installed, or
damaged, a loose gascap indicator will display in the
instrument cluster telltale display area. Refer to “Instrument
Cluster Display” in “Getting To Know Your Instrument
Panel” for further information. Tighten the fuel filler cap
properly and push the RIGHT button to turn off the message.
If the problem continues, the message will appear the next
time the vehicle is started.
VEHICLE LOADING
Gross Vehicle Weight Rating (GVWR)
The GVWR is the total permissible weight of your vehicle
including driver, passengers, vehicle, options and cargo. The
label also specifies maximum capacities of front and rear axle
systems (GAWR). Total load must be limited so GVWR and
front and rear GAWR are not exceeded.
Payload
The payload of a vehicle is defined as the allowable load
weight a truck can carry, including the weight of the driver,
all passengers, options and cargo.
Gross Axle Weight Rating (GAWR)
The GAWR is the maximum permissible load on the front
and rear axles. The load must be distributed in the cargo area
so that the GAWR of each axle is not exceeded.
Each axle GAWR is determined by the components in the
system with the lowest load carrying capacity (axle, springs,
tires or wheels). Heavier axles or suspension components
sometimes specified by purchasers for increased durability
does not necessarily increase the vehicle's GVWR.
Tire Size
The tire size on the Vehicle Certification Label represents the
actual tire size on your vehicle. Replacement tires must be
equal to the load capacity of this tire size.
Rim Size
This is the rim size that is appropriate for the tire size listed.
Inflation Pressure
This is the cold tire inflation pressure for your vehicle for all
loading conditions up to full GAWR.
422 STARTING AND OPERATING
The trailer and the vehicle’s stop lamps will come on when
braking normally with the vehicle brake pedal. Only the
trailer stop lamps will come on when the manual brake
control lever is applied.
Trailer Brake Status Indicator Light
This light indicates the trailer electrical connection status.
If no electrical connection is detected after the ignition is
turned on, pushing the GAIN adjustment button or sliding
the manual brake control lever will display the GAIN setting
for 10 seconds and the “Trailer Brake Status Indicator Light”
will not be displayed.
If a fault is detected in the trailer wiring or the Integrated
Trailer Brake Module (ITBM), the “Trailer Brake Status Indi-
cator Light” will flash.
GAIN Adjustment Buttons (+/-)
Pushing these buttons will adjust the brake control power
output to the trailer brakes in 0.5 increments. The GAIN
setting can be increased to a maximum of 10 or decreased to
a minimum of 0 (no trailer braking). GAIN
The GAIN setting is used to set the trailer brake control for
the specific towing condition and should be changed as
towing conditions change. Changes to towing conditions
include trailer load, vehicle load, road conditions and
weather.
Adjusting GAIN
NOTE:
This should only be performed in a traffic free environment
at speeds of approximately 20–25 mph (30–40 km/h).
1. Make sure the trailer brakes are in good working condi
-
tion, functioning normally and properly adjusted. See
your trailer dealer if necessary.
2. Hook up the trailer and make the electrical connections according to the trailer manufacturer's instructions.
3. When a trailer with electric/EOH brakes is plugged in, the trailer connected message should appear in the
instrument cluster display (if the connection is not recog -
nized by the ITBM, braking functions will not be avail -
able), the GAIN setting will illuminate and the correct
type of trailer must be selected from the instrument
cluster display options.
424 STARTING AND OPERATING
Display Messages
The trailer brake control interacts with the instrument cluster
display. Display messages, along with a single chime, will be
displayed when a malfunction is determined in the trailer
connection, trailer brake control, or on the trailer. Refer to
“Instrument Cluster Display” in “Getting To Know Your
Instrument Panel” for further information.NOTE:
• An aftermarket controller may be available for use with
trailers with air or electric-over-hydraulic trailer brake
systems. To determine the type of brakes on your trailer
and the availability of controllers, check with your trailer
manufacturer or dealer.
• Removal of the ITBM will cause errors and it may cause damage to the electrical system and electronic modules of
the vehicle. See your authorized dealer if an aftermarket
module is to be installed.
Towing Requirements — Trailer Lights And Wiring
Whenever you pull a trailer, regardless of the trailer size,
stoplights and turn signals on the trailer are required for
motoring safety.
The Trailer Tow Package may include a four- and seven-pin
wiring harness. Use a factory approved trailer harness and
connector.
NOTE:
Do not cut or splice wiring into the vehicle’s wiring harness.
The electrical connections are all complete to the vehicle but
you must mate the harness to a trailer connector. Refer to the
following illustrations.
WARNING!
Connecting a trailer that is not compatible with the
ITBM system may result in reduced or complete loss of
trailer braking. There may be a increase in stopping
distance or trailer instability which could result in
personal injury.
CAUTION!
Connecting a trailer that is not compatible with the
ITBM system may result in reduced or complete loss of
trailer braking. There may be a increase in stopping
distance or trailer instability which could result in
damage to your vehicle, trailer, or other property.
462 IN CASE OF EMERGENCY
F41–10 Amp Red Active Grille Shutter / Active Air Dam – If
Equipped
F42 –20 Amp Yellow Horn
F43 –15 Amp Blue Heated Steering Wheel – If Equipped (HD Only)
F44 –10 Amp Red Diagnostic Port
F46 –10 Amp Red Upfitters Relay Coil – If Equipped (HD Only)
Spare (DS 1500 Only)
F49 –10 Amp Red Instrument Panel Cluster / HVAC (DS 1500
Only)
Instrument Cluster / MOD CSG (HD Only)
F50
– 20 Amp Yellow Air Suspension Control Module – If Equipped
F51 –10 Amp Red Ignition Node Module / Keyless Ignition Node
Module, Radio Frequency Hub Module /
Electric Steering Column Lock - If Equipped
F52 –5 Amp Tan Battery Sensor
F53 –20 Amp Yellow Trailer Tow – Left Turn/Stop Lights - If
Equipped
F54 –20 Amp Yellow Non Memory Adjustable Pedals - If Equipped
F56 –15 Amp Blue Additional Diesel Content - If Equipped (DS
1500 Only)
Cavity
Cartridge Fuse Micro Fuse Description
466 IN CASE OF EMERGENCY
F82–10 Amp Red Steering Column Control Module / Cruise
Control
F83 ––No Connection
F84 –15 Amp Blue ASBM / HVAC / ICS / Rear Heated Seat
Switches
F85 –10 Amp Red Airbag Module
F86 –10 Amp Red Airbag Module
F87 –10 Amp Red Air Suspension / ITBM / Steering Column
Control Module / MOD Gateway CAN-C
Trailer TPM (HD Only)
Air Suspension / Trailer Tow / DC/DC
Converter (Voltage Stabilizer) / Steering
Column Control Module / Occupant
Classification Sensor (DS 1500 Only)
F88 –15 Amp Blue Instrument Panel Cluster
F90/F91 –20 Amp Yellow IGN or BATT Customer Selectable – If Equipped
(HD Only)
Power Outlet (Rear Seats) Customer Selectable
(DS 1500 Only)
F93 –20 Amp Yellow Cigar Lighter - If Equipped
Cavity
Cartridge Fuse Micro Fuse Description
499
SERVICING AND MAINTENANCE
SCHEDULED SERVICING
Your vehicle is equipped with an automatic oil change indi-
cator system. The oil change indicator system will remind
you that it is time to take your vehicle in for scheduled main -
tenance.
Based on engine operation conditions, the oil change indi -
cator message will illuminate. This means that service is
required for your vehicle. Operating conditions such as
frequent short-trips, trailer tow, extremely hot or cold
ambient temperatures, and E85 fuel usage will influence
when the “Oil Change Required” message is displayed.
Severe Operating Conditions can cause the change oil
message to illuminate as early as 3,500 miles (5,600 km) since
last reset. Have your vehicle serviced as soon as possible,
within the next 500 miles (805 km).
Your authorized dealer will reset the oil change indicator
message after completing the scheduled oil change. If a scheduled oil change is performed by someone other
than your authorized dealer, the message can be reset by
referring to the steps described under “Instrument Cluster
Display” in “Getting To Know Your Instrument Panel”.
NOTE:
Under no circumstances should oil change intervals exceed
8,000 miles (13,000 km), twelve months or 350 hours of
engine run time, whichever comes first. The 350 hours of
engine run or idle time is generally only a concern for fleet
customers.
Severe Duty All Models
NOTE:
Change Engine Oil at 4,000 miles (6,500 km) or 350 hours of
engine run time if the vehicle is operated in a dusty and off
road environment or is operated predominantly at idle, or
only very low engine RPM’s. This type of vehicle use is
considered Severe Duty.
7
555
(Continued)
NOTE:
If your vehicle is equipped with a Tire Pressure Information
System (TPIS):
• The Tire Pressure Information System (TPIS) uses uniquesensors in the inner rear wheels to help identify them from
the outer rear wheels, because of this, the inner and outer
wheel locations can’t be switched.
• After a tire rotation is completed, as shown below, the system can auto learn the locations of each sensor ID. Auto
learning/localization occurs when the vehicle ignition
status is changed from Off to On and speeds of greater
than 5 mph (8km/h) are obtained and remain over 5 mph
(8km/h) for at about a 15 minute period. You may need to
drive for 20 minutes to account slower speeds and stops.
• If the tires are rotated incorrectly, The auto localization of the TPIS sensors will fail to locate correctly resulting in
incorrect locations for the pressure values displayed in the
instrument cluster.
DEPARTMENT OF TRANSPORTATION UNIFORM
TIRE QUALITY GRADES
The following tire grading categories were established by
the National Highway Traffic Safety Administration. The
specific grade rating assigned by the tire's manufacturer
in each category is shown on the sidewall of the tires on
your vehicle.
All passenger vehicle tires must conform to Federal safety
requirements in addition to these grades.
CAUTION!
• 3500 Dual Rear Tires may only have one approved direction of rotation. This is to accommodate the asym -
metrical design (tread pattern) of the On/Off-Road tire
and the use of Outline White Letter (OWL) tires.
• When replacing a flat, the spare tire may have to be remounted on the rim, or installed at a different loca -
tion, to maintain the correct placement of the tire on the
wheel relative to the tire/wheel position on the truck.
For example, if the spare is used to replace an outer rear
tire it will have to be remounted on the rim so that the
wheel is dished inward. That way the tread design of
asymmetrical tires and the white writing of the OWL
tires will maintain proper position. CAUTION!
(Continued)
7