8
DRIVING TIPS................................................................... 363
Driving On Slippery Surfaces ................................... 363
Driving Through Water ............................................. 364
IN CASE OF EMERGENCY
HAZARD WARNING FLASHERS ............................. 366
ASSIST AND SOS SYSTEM — IF EQUIPPED .............. 366
BULB REPLACEMENT .................................................. 371
Replacement Bulbs ..................................................... 371
Replacing Exterior Bulbs ............................................ 373
FUSES.................................................................................. 380
Power Distribution Center ......................................... 381
JACKING AND TIRE CHANGING .......................... 390
4500/5500 Models ....................................................... 391
Preparations For Jacking ............................................ 391
Jacking Instructions 4500 And 5500 Series............... 392
To Stow The Flat Or Spare — If Equipped .......... 396
Hub Caps/Wheel Covers — If Equipped .............. 397
JUMP STARTING ............................................................ 398
Preparations For Jump Start ...................................... 399
Jump Starting Procedure ............................................ 400
IF YOUR ENGINE OVERHEATS .................................. 401
GEAR SELECTOR OVERRIDE — 6–SPEED
TRANSMISSION .............................................................. 402
MANUAL PARK RELEASE — 8–SPEED
TRANSMISSION ...............................................................403
FREEING A STUCK VEHICLE ......................................405
TOWING A DISABLED VEHICLE ...............................406
Two-Wheel Drive Models .......................................... 407
Four-Wheel Drive Models .......................................... 408
Emergency Tow Hooks — If Equipped....................408
ENHANCED ACCIDENT RESPONSE
SYSTEM (EARS) ...............................................................409
EVENT DATA RECORDER (EDR)................................. 409
SERVICING AND MAINTENANCE
SCHEDULED SERVICING ............................................410
Maintenance Plan ........................................................411
Heavy Duty Use Of The Vehicle ...............................414
ENGINE COMPARTMENT .......................................... 415
6.4L Engine ..................................................................415
Checking Oil Level — Gas Engine ...........................416
Adding Washer Fluid ................................................416
Maintenance-Free Battery .......................................... 417
9
DEALER SERVICE ........................................................... 417
Engine Oil — Gas Engine .......................................... 418
Engine Oil Filter ......................................................... 419
Engine Air Cleaner Filter ......................................... 420
Air Conditioner Maintenance ................................. 421
Accessory Drive Belt Inspection ................................ 426
Body Lubrication ....................................................... 428
Windshield Wiper Blades ......................................... 428
Exhaust System ........................................................... 431
Cooling System ........................................................... 433
Brake System ............................................................... 438
Automatic Transmission ............................................ 439
Rear Axle And 4x4 Front Driving Axle Fluid
Level .......................................................................... 442
Transfer Case ............................................................... 444
HOISTING ......................................................................... 444
TIRES .................................................................................. 444
Tire Safety Information ............................................ 444
Tires — General Information ................................... 454
Tire Types ..................................................................... 460
Spare Tires — If Equipped ..................................... 461
Wheel And Wheel Trim Care ................................. 464
Tire Chains (Traction Devices) ................................. 465
Tire Rotation Recommendations ............................... 466
DEPARTMENT OF TRANSPORTATION UNIFORM
TIRE QUALITY GRADES ...............................................468
Treadwear .....................................................................469
Traction Grades............................................................ 469
Temperature Grades ................................................... 469
STORING THE VEHICLE .............................................470
BODYWORK ......................................................................470
Protection From Atmospheric Agents ....................470
Body And Underbody Maintenance .........................471
Preserving The Bodywork .......................................... 471
INTERIORS .......................................................................472
Seats And Fabric Parts ................................................472
Plastic And Coated Parts ............................................473
Leather Parts.................................................................474
Glass Surfaces ..............................................................474
TECHNICAL SPECIFICATIONS
IDENTIFICATION DATA ...............................................475
Vehicle Identification Number ................................. 475
BRAKE SYSTEM ...............................................................476
Hydraulic Brake Assist ...............................................476
WHEEL AND TIRE TORQUE SPECIFICATIONS .....476
Torque Specifications ................................................477
SAFETY 243
Periodic Safety Checks You Should Make Outside
The Vehicle
Tires
Examine tires for excessive tread wear and uneven wear
patterns. Check for stones, nails, glass, or other objects
lodged in the tread or sidewall. Inspect the tread for cuts and
cracks. Inspect sidewalls for cuts, cracks, and bulges. Check
the wheel bolts for tightness. Check the tires (including
spare) for proper cold inflation pressure.
Lights
Have someone observe the operation of brake lights and
exterior lights while you work the controls. Check turn
signal and high beam indicator lights on the instrument
panel.
Door Latches
Check for proper closing, latching, and locking.
Fluid Leaks
Check area under the vehicle after overnight parking for
fuel, coolant, oil, or other fluid leaks. Also, if gasoline fumes
are detected or if fuel, or brake fluid leaks are suspected. The
cause should be located and corrected immediately.
• ALWAYS make sure objects cannot fall or slide into the
driver’s side floor area when the vehicle is moving.
Objects can become trapped under accelerator, brake,
or clutch pedals and could cause a loss of vehicle
control.
• NEVER place any objects under the floor mat (e.g., towels, keys, etc.). These objects could change the posi -
tion of the floor mat and may cause interference with
the accelerator, brake, or clutch pedals.
• If the vehicle carpet has been removed and re-installed, always properly attach carpet to the floor and check the
floor mat fasteners are secure to the vehicle carpet.
Fully depress each pedal to check for interference with
the accelerator, brake, or clutch pedals then re-install
the floor mats.
• It is recommended to only use mild soap and water to clean your floor mats. After cleaning, always check
your floor mat has been properly installed and is
secured to your vehicle using the floor mat fasteners by
lightly pulling mat.
WARNING! (Continued)
4
STARTING AND OPERATING 347
(Continued)
Towing Requirements — Tires
• Do not attempt to tow a trailer while using a compact sparetire.
• Do not drive more than 50 mph (80 km/h) when towing while using a full size spare tire.
WARNING!
• Make certain that the load is secured in the trailer and will not shift during travel. When trailering cargo that
is not fully secured, dynamic load shifts can occur that
may be difficult for the driver to control. You could lose
control of your vehicle and have a collision.
• When hauling cargo or towing a trailer, do not overload your vehicle or trailer. Overloading can cause a loss of
control, poor performance or damage to brakes, axle,
engine, transmission, steering, suspension, chassis
structure or tires.
• Safety chains must always be used between your vehicle and trailer. Always connect the chains to the
hook retainers of the vehicle hitch. Cross the chains
under the trailer tongue and allow enough slack for
turning corners.
• Vehicles with trailers should not be parked on a grade. When parking, apply the parking brake on the tow
vehicle. Put the tow vehicle transmission in PARK. For
four-wheel drive vehicles, make sure the transfer case
is not in NEUTRAL. Always, block or "chock" the
trailer wheels.
• GCWR must not be exceeded.
• Total weight must be distributed between the tow vehicle and the trailer such that the following four
ratings are not exceeded:
• GVWR
• GTW
• GAWR
• Tongue weight rating for the trailer hitch utilized.
WARNING! (Continued)
5
384 IN CASE OF EMERGENCY
F3430 Amp Pink –Vehicle System Interface Module #2 – If Equipped
(HD Only)
SSV (DS 1500 Only)
F35 30 Amp Pink –Sunroof – If Equipped
F36 30 Amp Pink –Electric Back Light – If Equipped
F37 30 Amp Pink –Fuel Heater #2, Aux Relay 2 – If Equipped (HD Only)
SSV (DS 1500 Only)
F38 30 Amp Pink –Integrated Trailer Brake Module – If Equipped
(HD Only)
Power Inverter 115V AC – If Equipped (DS 1500 Only)
F39 20 Amp Blue
–
Power Outlet – SSV Only
F40 –10 Amp Red Ventilated Seats – If Equipped (HD Only)
F41 –10 Amp Red Active Grille Shutter / Active Air Dam – If Equipped
F42 –20 Amp Yellow Horn
F43 –15 Amp Blue Heated Steering Wheel – If Equipped (HD Only)
F44 –10 Amp Red Diagnostic Port
F46 –10 Amp Red Upfitters Relay Coil – If Equipped (HD Only)
Spare (DS 1500 Only)
F49 –10 Amp Red Instrument Panel Cluster / HVAC (DS 1500 Only)
Instrument Cluster / MOD CSG (HD Only)
Cavity Cartridge Fuse
Micro FuseDescription
IN CASE OF EMERGENCY 393
Jack Warning Label1. If equipped, remove the spare wheel, jack, and tools from
storage.
2. Using the lug wrench, loosen, but do not remove, the lug nuts by turning them counterclockwise one turn while
the wheel is still on the ground.
• To assure that spare tires, flat or inflated, are securely
stowed, spares must be stowed with the valve stem
facing the ground.
WARNING! (Continued)CAUTION!
Do not attempt to raise the vehicle by jacking on
locations other than those indicated in the Jacking
Instructions for this vehicle.
6
IN CASE OF EMERGENCY 395
5. Remove the lug nuts and pull the wheel off. Install thespare wheel and lug nuts with the cone shaped end of the
nuts toward the wheel on single rear wheel (SRW)
models. On dual rear wheel models (DRW) the lug nuts
are a two-piece assembly with a flat face. Lightly tighten
the nuts. To avoid risk of forcing the vehicle off the jack,
do not fully tighten the nuts until the vehicle has been
lowered.
6. Using the lug wrench, finish tightening the nuts using a crisscross pattern. For the proper lug nut torque specifica -
tions refer to “Wheel And Tire Torque Specifications” in
“Technical Specifications.” If in doubt about the correct
tightness, have them checked with a torque wrench by an
authorized dealer or at a service station. 7. Install wheel center cap (if equipped) and remove wheel
blocks. Do not install chrome or aluminum wheel center
caps on the spare wheel. This may result in cap damage.
8. Lower the jack to its fully closed position. If the jack will not lower by turning the dial (thumbwheel) by hand, it
may be necessary to use the jack driver in order to lower
the jack. Stow the replaced tire, jack, and tools as previ -
ously described.
9. Adjust the tire pressure when possible.
WARNING!
Raising the vehicle higher than necessary can make the
vehicle less stable. It could slip off the jack and hurt
someone near it. Raise the vehicle only enough to
remove the tire.WARNING!
A loose tire or jack thrown forward in a collision or hard
stop, could endanger the occupants of the vehicle.
Always stow the jack parts and the spare tire in the
places provided.
6
396 IN CASE OF EMERGENCY
Dual Rear Wheels
Slots in the wheels will assist in properly orienting the inner
and outer wheels. Align these slots when assembling the
wheels for best access to the tire valve on the inner wheel.
The tires of both dual wheels must be completely off the
ground when tightening to insure wheel centering and
maximum wheel clamping.
Dual wheel models require a special heavy-duty lug nut
tightening adapter (included with the vehicle) to correctly
tighten the lug nuts. Also, when it is necessary to remove and
install dual rear wheels, use a proper vehicle lifting device.
NOTE:
When installing a spare tire (if equipped) as part of a dual
rear wheel end combination, the tire diameter of the two
individual tires must be compared. If there is a significant
difference, the larger tire should be installed in a front loca-
tion. The correct direction of rotation for dual tire installa -
tions must also be observed
It is recommended that wheel stud nuts be kept torqued to
specifications at all times. Torque wheel stud nuts to specifi -
cations at each lubrication interval.
Refer to “Wheel And Tire Torque Specifications” in “Tech -
nical Specifications” for further information. Wheel Nuts
All wheel nuts should be tightened occasionally to eliminate
the possibility of wheel studs being sheared or the bolt holes
in the wheels becoming elongated. This is especially
important during the first few hundred miles/kilometers of
operation to allow the wheel nuts to become properly set. All
wheel nuts should first be firmly seated against the wheel.
The wheel nuts should then be tightened to recommended
torque. Tighten the wheel nuts to final torque in increments.
Progress around the bolt circle, tightening the wheel nut
opposite to the wheel nut just previously tightened until
final torque is achieved.
Refer to “Wheel And Tire Torque Specifications” in “Tech
-
nical Specifications” for further information.
To Stow The Flat Or Spare — If Equipped
Refer to Upfitters Body Builder’s Guide for information on
stowing your spare tire (if equipped).