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499
SERVICING AND MAINTENANCE
SCHEDULED SERVICING
Your vehicle is equipped with an automatic oil change indi-
cator system. The oil change indicator system will remind
you that it is time to take your vehicle in for scheduled main -
tenance.
Based on engine operation conditions, the oil change indi -
cator message will illuminate. This means that service is
required for your vehicle. Operating conditions such as
frequent short-trips, trailer tow, extremely hot or cold
ambient temperatures, and E85 fuel usage will influence
when the “Oil Change Required” message is displayed.
Severe Operating Conditions can cause the change oil
message to illuminate as early as 3,500 miles (5,600 km) since
last reset. Have your vehicle serviced as soon as possible,
within the next 500 miles (805 km).
Your authorized dealer will reset the oil change indicator
message after completing the scheduled oil change. If a scheduled oil change is performed by someone other
than your authorized dealer, the message can be reset by
referring to the steps described under “Instrument Cluster
Display” in “Getting To Know Your Instrument Panel”.
NOTE:
Under no circumstances should oil change intervals exceed
8,000 miles (13,000 km), twelve months or 350 hours of
engine run time, whichever comes first. The 350 hours of
engine run or idle time is generally only a concern for fleet
customers.
Severe Duty All Models
NOTE:
Change Engine Oil at 4,000 miles (6,500 km) or 350 hours of
engine run time if the vehicle is operated in a dusty and off
road environment or is operated predominantly at idle, or
only very low engine RPM’s. This type of vehicle use is
considered Severe Duty.
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SERVICING AND MAINTENANCE 501
Mileage or time passed
(whichever comes first)
20,000
30,000
40,00050,000
60,000
70,000
80,00090,000
100,000
110,000120,000130,000140,000150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000 48,000
64,00080,000
96,000
112,000
128,000144,000160,000
176,000192,000208,000224,000240,000
Additional Inspections
Inspect the CV/Universal joints. X X X XX XX
Inspect front suspension, tie rod
ends, and replace if necessary. X X X
XX XX
Inspect the front and rear axle
surfaces. If gear oil leakage is
suspected, check the fluid
level. If using your vehicle for
police, taxi, fleet, off-road or
frequent trailer towing, change
axle fluid.
X X X
XX XX
Inspect the brake linings,
replace as necessary. X X X
XX XX
Adjust parking brake as
necessary. X X X
XX XX
Inspect transfer case fluid. XX X
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502 SERVICING AND MAINTENANCE
Additional Maintenance
Replace cabin air filter.X X X XX XX
Replace engine air filter. XX X X X
Replace spark plugs.
1X
Flush and replace the engine
coolant at 10 years or 150,000 miles
(240,000 km) whichever comes first.
X
X
Inspect the transfer case fluid,
change for any of the following:
police, taxi, fleet, or frequent
trailer towing. X
X
Change the transfer case fluid. X
Inspect and replace PCV valve if
necessary. X
1. The spark plug change interval is mileage based only, yearly intervals do not apply.
Mileage or time passed
(whichever comes first)
20,000
30,000
40,00050,000
60,000
70,000
80,00090,000
100,000
110,000120,000130,000140,000150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000 48,000
64,00080,000
96,000
112,000
128,000144,000160,000
176,000192,000208,000224,000240,000
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SERVICING AND MAINTENANCE 505
Checking Oil Level — Gas Engine
To assure proper lubrication of your vehicle's engine, the
engine oil must be maintained at the correct level. Check the
oil level at regular intervals, such as every fuel stop. The best
time to check the engine oil level is about five minutes after
a fully warmed up engine is shut off.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Always main-
tain the oil level within the SAFE zone on the dipstick.
Adding one quart of oil when the reading is at the bottom of
the SAFE zone will result in a reading at the top of the safe
zone on these engines.
Adding Washer Fluid
The fluid reservoir is located under the hood and should be
checked for fluid level at regular intervals. Fill the reservoir
with windshield washer solvent only (not radiator anti -
freeze). When refilling the washer fluid reservoir, take some washer fluid and apply it to a cloth or towel and wipe the
wiper blades clean. This will help blade performance.
To prevent freeze-up of your windshield washer system in
cold weather, select a solution or mixture that meets or
exceeds the temperature range of your climate. This rating
information can be found on most washer fluid containers.
After the engine has warmed up, operate the defroster for a
few minutes to reduce the possibility of smearing or freezing
the fluid on the cold windshield. Windshield washer solu-
tion used with water as directed on the container, aids
cleaning action, reduces the freezing point to avoid line clog
-
ging, and is not harmful to paint or trim.
CAUTION!
Overfilling or underfilling will cause oil aeration or loss
of oil pressure. This could damage your engine.
WARNING!
Commercially available windshield washer solvents are
flammable. They could ignite and burn you. Care must
be exercised when filling or working around the washer
solution.
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SERVICING AND MAINTENANCE 513
2. With the glove compartment door open, remove theglove compartment tension tether and tether clip by
sliding the clip toward the face of the glove compartment
door. Lift the clip out of glove compartment door and
release into dash panel.
Right Side Of Glove Compartment 3. There are travel stops on both sides of the glove compart
-
ment. Push inward on right side of the glove compart -
ment travel stop to disengage the stop. Then pull the right
of the glove compartment outward (away from the hinge)
to disengaging the right side of the compartment from the
hinge. Continue by removing the left side from the hinge
by slightly lowering the compartment while pulling
outward until it is completely disengaged from the hinge.
Glove Compartment
1 — Glove Compartment Door
2 — Glove Compartment Tension Tether
1 — Glove Compartment Travel Stop
2 — Glove Compartment Tension Tether
3 — Glove Compartment Door
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SERVICING AND MAINTENANCE 515
5. Remove the cabin air filter by pulling it straight out of thehousing.
Cabin Air Filter
6. Install the cabin air filter with the arrow on the filter pointing toward the floor. When installing the filter
cover, press on each end until you hear an audible click. 7. Reinstall the glove compartment on the hinges.
8. Pull the tension tether outward and reinstall the glove
compartment past the travel stops by pushing in on the
glove compartment sides.
Right Side Of Glove Compartment
NOTE:
Ensure the glove compartment door hinges and glove
compartment travel stops are fully engaged.
CAUTION!
The cabin air filter is identified with an arrow to indicate
airflow direction through the filter. Failure to properly
install the filter will result in the need to replace it more
often.
1 — Glove Compartment Travel Stop
2 — Glove Compartment Tension Tether
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SERVICING AND MAINTENANCE 519
2. To disengage the wiper blade from the wiper arm, flip upthe locking tab.
Wiper Locking Assembly
3. Tilt the lower end of the wiper blade away from the arm and use one finger push the release tab toward the wiper
arm. Wiper Disengaging
4. Slide the wiper blade down towards the base of the wiper arm.
5. With the wiper blade disengaged, remove the wiper blade from the wiper arm by holding the wiper arm with
one hand and separating the wiper blade from the wiper
arm with the other hand (move the wiper blade down
toward the base of the wiper arm and away from the J
hook in the end of the wiper arm).
1 — Wiper
2 — Locking Tab
1 — Locking Tab
2 — Wiper
3 — Release Tab
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522 SERVICING AND MAINTENANCE
(Continued)
To minimize the possibility of catalytic converter damage:
• Do not interrupt the ignition when the transmission is ingear and the vehicle is in motion.
• Do not try to start the vehicle by pushing or towing the vehicle.
• Do not idle the engine with any ignition components disconnected or removed, such as when diagnostic testing,
or for prolonged periods during very rough idle or
malfunctioning operating conditions.
Cooling System
Engine Coolant Checks
Check the engine coolant (antifreeze) protection every
12 months (before the onset of freezing weather, where
applicable). If the engine coolant (antifreeze) is dirty or rusty
in appearance, the system should be drained, flushed and
refilled with fresh coolant. Check the front of the A/C
condenser (if equipped) or radiator for any accumulation of
bugs, leaves, etc. If dirty, clean by gently spraying water
from a garden hose vertically down the face of the A/C
condenser (if equipped) or the back of the radiator core.
Check the engine cooling system hoses for brittle rubber,
cracking, tears, cuts and tightness of the connection at the
coolant recovery bottle and radiator. Inspect the entire
system for leaks.
DO NOT REMOVE THE COOLANT PRESSURE CAP
WHEN THE COOLING SYSTEM IS HOT.
WARNING!
• You or others can be badly burned by hot engine coolant (antifreeze) or steam from your radiator. If you
see or hear steam coming from under the hood, do not
open the hood until the radiator has had time to cool.
Never open a cooling system pressure cap when the
radiator or coolant bottle is hot.
• Keep hands, tools, clothing, and jewelry away from the radiator cooling fan when the hood is raised. The fan
starts automatically and may start at any time, whether
the engine is running or not.
• When working near the radiator cooling fan, discon -
nect the fan motor lead or turn the ignition to the OFF
mode. The fan is temperature controlled and can start at
any time the ignition is in the ON mode.
WARNING! (Continued)