2019 KIA OPTIMA check engine

67
What to do in an emergency
IF THE ENGINE OVERHEATS
If your temperature gauge indicates
overheating, you experience a loss
of power, or hear loud pinging or
knocking, the engine will probably be
too hot. If this happens, you should:
1.Pull off the road and stop as soonas it is safe to do so.
2.Place the shift lever in P (for Automatic transmission / Dual
clutch transmission) and set the
parking brake. If the air condition-
ing is on, turn it off.
3.If engine coolant is running out under the vehicle or steam is com-
ing out from underneath the hood,
stop the engine. Do not open the
hood until the coolant has stopped
running or the steaming has
stopped. If there is no visible loss
of engine coolant and no steam,
leave the engine running and
check to be sure the engine cool-
ing fan is operating. If the fan is not
running, turn the engine off. 4.Check to see if the water pump
drive belt is missing. If it is not
missing, check to see that it is
tight. If the drive belt seems to be
satisfactory, check for coolant leak-
ing from the radiator, hoses or
under the vehicle. (If the air condi-
tioning had been in use, it is nor-
mal for cold water to be draining
from it when you stop).
5.If the water pump drive belt is bro- ken or engine coolant is leaking
out, stop the engine immediately
and call the nearest authorized Kia
dealer for assistance. 6.If you cannot find the cause of the
overheating, wait until the engine
temperature has returned to nor-
mal. If coolant has been lost, care-
fully add coolant to the reservoir to
bring the fluid level in the reservoir
up to the halfway mark.
7.Proceed with caution, keeping alert for further signs of overheat-
ing. If overheating happens again,
call an authorized Kia dealer for
assistance.
Serious loss of coolant indicates
there is a leak in the cooling system
and this should be checked as soon
as possible by an authorized Kia
dealer.
WARNING - Under the hood
While the engine is running, keep hair,
hands and clothing
away from moving
parts such as the fan
and drive belts to pre-
vent injury.
WARNING - Radiator cap
Do not remove the
radiator cap when the
engine is hot. This may
result in coolant being
blown out of the open-
ing and cause serious
burns.
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Maintenance
Engine compartment . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Maintenance services . . . . . . . . . . . . . . . . . . . . . . . . 7-6
• Owner’s responsibility . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
• Owner maintenance precautions . . . . . . . . . . . . . . . . . 7-7
Owner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
• Owner maintenance schedule. . . . . . . . . . . . . . . . . . . . 7-8
Scheduled maintenance service. . . . . . . . . . . . . . . 7-10
Explanation of scheduled maintenance items . . . 7-22
• Engine oil and filter. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
• Drive belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22\
• Fuel filter (for gasoline) . . . . . . . . . . . . . . . . . . . . . . . 7-22
• Fuel lines, fuel hoses and connections . . . . . . . . . . . . 7-22
• Vapor hose and fuel filler cap . . . . . . . . . . . . . . . . . . 7-22
• Vacuum crankcase ventilation hoses . . . . . . . . . . . . . 7-23
• Air cleaner filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
• Spark plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
• Valve clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
• Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
• Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. 7-23
• Automatic transmission fluid . . . . . . . . . . . . . . . . . . . 7-23
• Dual clutch transmission Fluid . . . . . . . . . . . . . . . . . 7-24
• Brake hoses and lines . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
• Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24\
• Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
• Brake discs, pads, calipers and rotors. . . . . . . . . . . . 7-25
• Exhaust pipe and muffler . . . . . . . . . . . . . . . . . . . . . . 7-25
• Suspension mounting bolts . . . . . . . . . . . . . . . . . . . . . 7-25
• Steering gear box, linkage &
boots/lower arm ball joint . . . . . . . . . . . . . . . . . . . . 7-25
• Drive shafts and boots. . . . . . . . . . . . . . . . . . . . . . . . . 7-25
• Air conditioning refrigerant . . . . . . . . . . . . . . . . . . . . 7-25Checking fluid levels . . . . . . . . . . . . . . . . . . . . . . . 7-25
Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
• Checking the engine oil level . . . . . . . . . . . . . . . . . . . 7-26
• Changing the engine oil and filter . . . . . . . . . . . . . . . 7-27
Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
• Checking the coolant level . . . . . . . . . . . . . . . . . . . . . 7-28
• Changing the coolant . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
• Checking the brake fluid level . . . . . . . . . . . . . . . . . . 7-31
Washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
• Checking the washer fluid level . . . . . . . . . . . . . . . . . 7-32
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
• Checking the parking brake. . . . . . . . . . . . . . . . . . . . 7-33
Air cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
• Filter replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
7
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Climate control air filter . . . . . . . . . . . . . . . . . . . . 7-36
• Filter inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Wiper blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
• Blade inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
• Blade replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-\
42
• For best battery service . . . . . . . . . . . . . . . . . . . . . . . 7-42
• Recharging the battery . . . . . . . . . . . . . . . . . . . . . . . . 7-43
• Reset items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44\
Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
• Tire care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
7-45
• Recommended cold tire inflation pressures . . . . . . . 7-45
• Tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
• Checking tire inflation pressure. . . . . . . . . . . . . . . . . 7-46
• Tire rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-47
• Wheel alignment and tire balance . . . . . . . . . . . . . . . 7-48
• Tire replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-49
• Wheel replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
• Tire traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
• Tire maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
• Tire sidewall labeling . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
• All season tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-57
• Summer tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-57
• Snow tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-\
57
• Tire chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-58\
• Radial-ply tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-58
• Low aspect ratio tire . . . . . . . . . . . . . . . . . . . . . . . . . . 7-59
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
7-60
• Inner panel fuse replacement . . . . . . . . . . . . . . . . . . . 7-62
• Engine compartment fuse replacement. . . . . . . . . . . 7-64
• Fuse/relay panel description. . . . . . . . . . . . . . . . . . . . 7-66
Light bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-76
• Bulb replacement precaution . . . . . . . . . . . . . . . . . . . 7-76
• Light bulb position (Front). . . . . . . . . . . . . . . . . . . . . 7-78
• Light bulb position (Rear) . . . . . . . . . . . . . . . . . . . . . 7-79
• Light bulb position (Side) . . . . . . . . . . . . . . . . . . . . . . 7-80
• Headlamp (Low beam) bulb replacement
(Headlamp Type A) . . . . . . . . . . . . . . . . . . . . . . . . . . 7-80
• Headlamp (High beam) bulb replacement (Headlamp Type A) . . . . . . . . . . . . . . . . . . . . . . . . . . 7-81
• Front turn signal lamp bulb replacement (Headlamp Type A) . . . . . . . . . . . . . . . . . . . . . . . . . . 7-82
• Headlamp (Low/High beam) (LED type) bulb replacement (Headlamp Type B) . . . . . . . . . . 7-82
• Position lamp / Day time running lamp (LED type) replacement (Headlamp Type A, B) . . . . . . . . . . . . 7-83
• Front fog lamp bulb replacement . . . . . . . . . . . . . . . 7-83
• Side repeater lamp (LED type) bulb replacement . . 7-84
• Rear turn signal lamp bulb replacement . . . . . . . . . 7-84
• Stop and tail lamp bulb replacement . . . . . . . . . . . . 7-85
7
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Maintenance
87
OWNER MAINTENANCE
The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an author-
ized Kia dealer at the frequencies
indicated to help ensure safe,
dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance Checks
are generally not covered by war-
ranties and you may be charged for
labor, parts and lubricants used.
Owner maintenance schedule
When you stop for fuel:
Check the engine oil level.
Check the coolant level in coolantreservoir.
Check the windshield washer fluid level.
Look for low or under-inflated tires.
While operating your vehicle:
Note any changes in the sound of the exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering wheel. Notice any increased steer-
ing effort or looseness in the steer-
ing wheel, or change in its straight-
ahead position.
Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, level
road.
When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the operation of your transmission
occurs, check the transmission
fluid level.
Check the automatic transmission P (Park) function.
Check the parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).
WARNING- Hot coolant
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot
coolant and steam may blow
out under pressure.
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79
Maintenance
At least monthly:
Check the coolant level in theengine coolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn
signals and hazard warning flash-
ers.
Check the inflation pressures of all tires including the spare.
At least twice a year
(i.e., every Spring and Fall) :
Check the radiator, heater and air conditioning hoses for leaks or
damage.
Check the windshield washer spray and wiper operation. Clean
the wiper blades with clean cloth
dampened with washer fluid.
Check the headlight alignment.
Check the muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts.
At least once a year :
Clean the body and door drainholes.
Lubricate the door hinges and check the hood hinges.
Lubricate the door and hood locks and latches.
Lubricate the door rubber weather- strips.
Check the air conditioning system.
Inspect and lubricate automatic transmission linkage and controls.
Clean the battery and terminals.
Check the brake fluid level.
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Maintenance
22
7
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the
vehicle is being driven in severe con-
ditions, more frequent oil and filter
changes are required.
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary.
Fuel filter (for gasoline)
This gasoline powered vehicle is
equipped with a lifetime fuel filter that
is integrated with the fuel tank.
Regular maintenance or replace-
ment is not needed ; however, the
quality of fuel used may impact the
frequency of maintenance needed. If
there are any fuel related problems
like fuel flow restriction, surging, loss
of power, hard starting problem etc,
fuel filter inspection or replacement
may be needed.
The fuel filter be Inspected or
replaced by an authorized Kia dealer.
Fuel lines, fuel hoses and con-
nections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. Have an authorized Kia dealer
replace any damaged or leaking
parts immediately.
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap
should be inspected at the intervals
specified in the maintenance sched-
ule. Make sure that a new vapor hose
or fuel filler cap is installed correctly.
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723
Maintenance
Vacuum crankcase ventilation
hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration.
Pay particular attention to the hose
surfaces nearest to high heat
sources, such as the exhaust mani-
fold.
Inspect the hose routing to assure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.
Air cleaner filter
A Genuine Kia air cleaner filter is rec-
ommended when the filter is replaced.
Spark plugs
Make sure to install new spark plugs
of the correct heat range.
Valve clearance (if equipped)
Inspect for excessive valve noise
and/or engine vibration and adjust if
necessary. An authorized Kia dealer
should perform this procedure.
Cooling system
Check the cooling system compo-
nents, such as the radiator, coolant
reservoir, hoses and connections for
leakage and damage. Replace any
damaged parts.
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Automatic transmission fluid
Automatic transmission fluid should
not be checked under normal usage
conditions.
But in severe conditions, the fluid
should be changed at an authorized
Kia dealer in accordance to the
scheduled maintenance at the begin-
ning of this chapter.
✽ ✽NOTICE
Automatic transmission fluid color
is usually red.
As the vehicle is driven, the auto-
matic transmission fluid will begin
to look darker.
This is normal, and you should not
judge the need to replace the fluid
based upon the changed color.
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725
Maintenance
Parking brake
Inspect the parking brake system
including the parking brake pedal
and cables.
Brake discs, pads, calipers
and rotors
Check the pads and discs for exces-
sive wear and calipers for fluid leak-
age.
Exhaust pipe and muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the
engine and listen carefully for any
exhaust gas leakage. Tighten con-
nections or replace parts as neces-
sary.
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in
the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage. Replace any damaged
parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage.When checking engine oil, engine
coolant, brake fluid, and washer fluid,
always be sure to clean the area
around any filler plug, drain plug, or
dipstick before checking or draining
any lubricant or fluid. This is espe-
cially important in dusty or sandy
areas and when the vehicle is used
on unpaved roads. Cleaning the plug
and dipstick areas will prevent dirt
and grit from entering the engine and
other mechanisms that could be
damaged.
CHECKING FLUID LEVELS
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