2019 KIA NIRO HYBRID EV transmission

87
Maintenance
OWNER MAINTENANCE
The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an author-
ized Kia dealer at the frequencies
indicated to help ensure safe,
dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance Checks
are generally not covered by war-
ranties and you may be charged for
labor, parts and lubricants used.Owner maintenance schedule
When you stop for fuel:
Check the engine oil level.
Check the coolant level in coolantreservoir.
Check the windshield washer fluid level.
Look for low or under-inflated tires.
While operating your vehicle:
Note any changes in the sound of the exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering wheel. Notice any increased steer-
ing effort or looseness in the steer-
ing wheel, or change in its straight-
ahead position.
Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, level
road.
When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the operation of your transaxle occurs,
check the transaxle fluid level.
Check the dual clutch transmission P (Park) function.
Check the parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).
WARNING- Hot coolant
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot
coolant and steam may blow
out under pressure.
WARNING
When you open the engine
hood, turn the Hybrid system
off. If not, it may result in death
or serious injury because of the
high voltage flow.

Maintenance
88
At least monthly:
Check the coolant level in theengine coolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn
signals and hazard warning flash-
ers.
Check the inflation pressures of all tires including the spare for tires
that are worn, show uneven wear,
or are damaged.
Check for loose wheel lug nuts.
At least twice a year (i.e., every Spring and Fall) :
Check the radiator, heater and air conditioning hoses for leaks or
damage.
Check the windshield washer spray and wiper operation. Clean
the wiper blades with clean cloth
dampened with washer fluid.
Check the headlight alignment.
Check the muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
At least once a year :
Clean the body and door drainholes.
Lubricate the door hinges and check the hood hinges.
Lubricate the door and hood locks and latches.
Lubricate the door rubber weather- strips.
Check the air conditioning system.
Inspect and lubricate dual clutch transmission linkage and controls.
Clean the battery and terminals.
Check the brake fluid level.

Maintenance
12
8
Number of months or driving distance, whichever comes first
Months1224364860728496108120132144156168180
Miles×1,0007.51522.530 37.5 45 52.5 60 67.5 75 82.5 90 97.5 105 112.5
Km×1,00012 24 36 48 60 72 84 96 108 120 132 144 156 168 180
Cooling system---I-I-I-I-I-I-
Dual clutch transmission fluid----I----I----I
Replace engine clutch actuator fluidIRIRIRIRIRIRIRI
Engine clutch actuator hose and linesIIIIIIIIIIIIIII
Vapor hose and fuel filler cap-I-I-I-I-I-I-I-
Fuel tank air filter *5-I-I-I-I-I-I-I-
Fuel lines, hoses and connections---I---I---I---
Parking brake-I-I-I-I-I-I-I-
Brake fluid-I-I-I-I-I-I-I-
Tire rotationRotate every 10,000 km (6,500 miles)
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
Normal Maintenance Schedule - Non Turbo Models (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
5: Fuel tank air filter are considered to be maintenance free but periodic inspection is recommended for this maintenance sched- ule depends on fuel quality.

813
Maintenance
Maintenance Under Severe Usage Conditions - Non Turbo Models
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if neces\
sary
MAINTENANCE ITEMMAINTENANCEOPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Engine oil and engine oil filterREvery 3,750 miles (6,000 km) or 6 monthsA, B, C, D, E,
F, G, H, I, J, K
Air cleaner filterRMore frequentlyC, E
Spark plugs RMore frequentlyA, B, F, G, H, I, K
Dual clutch transmission fluidREvery 75,000 miles (120,000 km)C, D, E, F, G, H, I, J
HSG (Hybrid Starter & Generator) belt
REvery 30,000 miles (48,000 km) or 24 monthsC, D, E, K
IEvery 3,750 miles (6,000 km)or 6 monthsC, D, E, K
Brake discs and pads, calipers and rotorsIMore frequentlyC, D, E, G, H
Parking brakeIMore frequentlyC, D, G, H
Steering gear rack, linkage and bootsIMore frequentlyC, D, E, F, G
Suspension ball jointsIMore frequentlyC, D, E, F, G

Maintenance
16
8
Vacuum crankcase ventilation
hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration. Particular attention should be
paid to examine those hose surfaces
nearest to high heat sources, such
as the exhaust manifold.
Inspect the hose routing to assure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.
Air cleaner filter
A Genuine Kia air cleaner filter is
recommended when the filter is
replaced.
Spark plugs
Make sure to install new spark plugs
of the correct heat range.
Cooling system
Check the cooling system compo-
nents, such as the radiator, coolant
reservoir, hoses and connections for
leakage and damage. Replace any
damaged parts.
Coolant (Engine / Inverter)
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Dual clutch transmission Fluid
Inspect the dual clutch transmission
fluid according to the maintenance
schedule.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.

Maintenance
64
8
Instrument panel (Driver’s side fuse panel) (Hybrid)
Fuse NameFuse ratingCircuit Protected
MODULE 510A
Electro Chromic Mirror, Audio/Video & Navigation Head Unit, Audio, Driver IMS (Integrated memory system)
Module, VESS (Virtual Engine Sound System) Unit, Shift Lever Indicator, Air Conditioner Control Module,
Rear Seat Warmer Control Module, Front Air Ventilation Seat Control Module, Front Seat Warmer Control
Module, Head Lamp Leveling Device Actuator LH/RH, Auto Head Lamp Leveling Device Module, Crash Pad
Switch
MODULE 410ALane Keeping Assist Control Module, Crash Pad Switch, AEB Module, Blind Spot Detection Radar LH/RH,
AFLS (Adaptive Front Lighting System) Unit
INTERIOR
LAMP10AFront Vanity Lamp LH/RH, Room Lamp, Overhead Console Lamp, Ignition Key ILL. & Door Warning Switch,
Luggage Lamp
A/BAG15ASRS (Supplemental Restraint System) Control Module, Passenger Occupant Detection Sensor
IG 125AEngine Room Junction Block (Fuse - DCT4, HPCU2, ACTIVE HYDRAULIC BOOSTER3, ECU3)
CLUSTER10AInstrument Cluster
MODULE 310ABCM (Body Control Module), DCT (Dual Clutch Transmission) Shift Lever, Stop Lamp Switch, Driver Door
Module, Passenger Door Module
MEMORY 27.5AActive Air Flap Unit
MODULE 810AActive Air Flap Unit, Electric Water Pump (Engine), Engine Room Junction Block (Battery C/Fan Relay),
BMS (Battery Management System) Control Module
A/BAG IND7.5AAir Conditioner Control Module, Instrument Cluster
START7.5A[Without Smart Key & Without Immobilizer] Burglar alarm Relay
[With Smart Key/With Immobilizer] Inhibitor Switch

Maintenance
68
8
Instrument panel (Driver’s side fuse panel) (Plug-in Hybrid)
Fuse NameFuse ratingCircuit Protected
MODULE 510A
Electro Chromic Mirror, Audio/Video & Navigation Head Unit, Audio, Driver IMS (Integrated memory system)
Module, VESS (Virtual Engine Sound System) Unit, Air Conditioner Control Module, Rear Seat Warmer
Control Module, Front Air Ventilation Seat Control Module, Front Seat Warmer Control Module, Head Lamp
Leveling Device Actuator LH/RH, Auto Head Lamp Leveling Device Module, Crash Pad Switch
MODULE 410ALane Keeping Assist Control Module, Crash Pad Switch, AEB Module, Blind Spot Detection Radar Left
Handle side/Right Handle side
INTERIOR
LAMP10AFront Vanity Lamp LH/RH, Room Lamp, Overhead Console Lamp, Ignition Key ILL. & Door Warning Switch,
Luggage Lamp, Wireless Charger
A/BAG15ASRS (Supplemental Restraint System) Control Module, Passenger Occupant Detection Sensor
IG 125AEngine Room Junction Block (Fuse - DCT4, HPCU2, ACTIVE HYDRAULIC BOOSTER3)
CLUSTER10AInstrument Cluster
MODULE 310ABCM (Body Control Module), DCT (Dual Clutch Transmission) Shift Lever, Stop Lamp Switch, Driver Door
Module, Passenger Door Module
IG3 210AFuel Filler Door & Battery Charger Switch, Instument Cluster, Audio, Charger Indicator, Integrated Gateway
Power control Module, Audio/Video & Navigation Head Unit
MEMORY 27.5AActive Air Flap Unit
MODULE 810AActive Air Flap Unit, Electric Water Pump (Engine)
A/BAG IND7.5AAir Conditioner Control Module, Instrument Cluster

869
Maintenance
Fuse NameFuse ratingCircuit Protected
START7.5ASMK UNIT, IGN SW, INHIBITOR SW
MODULE 210AEngine Room Junction Block (Power Outlet Relay), Wireless Charger, BCM (Body Control Module), USB
Charger, Smart Key Control Module, Audio, Audio / Video & Navigation Head Unit, Power Outside Mirror
Switch, AMP (Amplifier)
PDM37.5AImmobilizer Module, Smart Key Control Module
MEMORY 110AInstrument Cluster, Driver IMS (Integrated memory system) Module, BCM (Body Control Module), Air
Conditioner Control Module, Auto Light & Photo Sensor, Driver Door Module, Passenger Door Module, ICM
Relay Box (Outside Mirror Folding/Unfolding Relay)
MULTI MEDIA15AAudio, Audio / Video & Navigation Head Unit
IG3 410AOBC (On-Board Charger) Unit, TCM (Transmission Control Module), ECM (Engine Control Module), HPCU
(Hybrid Power Control Unit)
IG3 310AElectric Water Pump (PHEV)
IG3 515ATransaxle Range Switch, BMS (Battery Management System) Control Module, Engine Room Junction Block
(Battery C/Fan Relay)
IG3 120AICM Relay Box (IG3 #1, IG3 #2, IG3 #3 Relay)
MDPS7.5AMDPS (Motor Driven Power Steering) Unit
TAIL GATEOPEN10ATail Gate Relay, ICM Relay Box (Fuel Filler Door Relay, Charger Connector Lock/Unlock Relay), Fuel Filler
& Battery Charger Switch, Charge Connector Lamp
PDM 115ASmart Key Control Module