WARNING!
• Never have any smoking materials lit in
or near the vehicle when the fuel door is
open or the tank is being filled.
• Never add fuel when the engine is run-
ning. This is in violation of most coun-
tries regulations and may cause the
“Malfunction Indicator Light” to turn
on.
WARNING!
• Do not apply any object/cap to the end of
the filler which is not provided for the
car. The use of non-compliant objects/
plugs could cause a pressure increase
inside the tank, resulting in dangerous
situations.
• A fire may result if fuel is pumped into a
portable container that is inside of a
vehicle. You could be burned. Always
place fuel containers on the ground
while filling.
CAUTION!
• Damage to the fuel system or emission
control system could result from using
an improper fuel filler cap. A poorly
fitting cap could let impurities into the
fuel system. Also, a poorly fitting after-
market cap can cause the “Malfunction
Indicator Light (MIL)” to illuminate, due
to fuel vapors escaping from the system.
• To avoid fuel spillage and overfilling, do
not “top off” the fuel tank after filling.NOTE:
• When the fuel nozzle “clicks” or shuts off,
the fuel tank is full.
• Tighten the fuel filler cap about 1/4 turn
until you hear one click. This is an indica-
tion that the cap is properly tightened.
• If the fuel filler cap is not tightened prop-
erly, the MIL will come on. Be sure the cap
is tightened every time the vehicle is
refueled.
Adblue (UREA) — If Equipped
The vehicle is equipped with an UREA injec-
tion system and Selective Catalytic Reduc-
tion to meet emission standards. These two
systems ensure compliance with the diesel
emissions requirements; at the same, they
ensure fuel-efficiency, handling, torque and
power. For messages and system warnings,
refer to the "Warning Lights And Messages" in
the "Getting To Know Your Instrument Panel"
section. AdBlue (UREA) is a very stable prod-
uct with a long shelf life. Stored at tempera-
tures LOWER than 90 °F (32 °C), it has a
shelf life of at least one year. For more infor-
mation on the AdBlue liquid type, see the
Fuel and AdBlue (UREA) Fill Location
1 — Diesel Fuel Filler
2 — AdBlue (UREA) Filler
STARTING AND OPERATING
168
“Fluids and lubricants” in the “Technical
specifications” section. The vehicle is
equipped with an automatic AdBlue heating
system when the engine starts allowing the
system to work correctly at temperatures
lower than 12 °F (-11 °C).
NOTE:
AdBlue freezes at temperatures lower than
12 °F (-11 °C).
AdBlue (UREA) Storage
AdBlue (UREA) is considered a very stable
product with a long shelf life. If AdBlue
(UREA) is kept in temperatures between
10° and 90°F (-12° and 32°C), it will last a
minimum of one year.
AdBlue (UREA) is subject to freezing at the
lowest temperatures. For example, AdBlue
(UREA) may freeze at temperatures at or
below 12° F (-11° C). The system has been
designed to operate in this environment.NOTE:
When working with AdBlue (UREA), it is
important to know that:
• Any containers or parts that come into con-
tact with AdBlue (UREA) must be AdBlue
(UREA) compatible (plastic or stainless
steel). Copper, brass, aluminum, iron or
non-stainless steel should be avoided as
they are subject to corrosion by AdBlue
(UREA).
• If AdBlue (UREA) is spilled, it should be
wiped up completely.
Adding AdBlue (UREA)
Preliminary Conditions
AdBlue (UREA) freezes at temperatures
lower than 12° F (-11° C). If the car stands for
a long time at this temperature refilling could
be difficult. For this reason, it is advised to
park the vehicle in a garage and/or heated
environment and wait for the urea to return to
liquid state before topping up.
Proceed as follows:
• Park the car on flat ground and stop the
engine by cycling the ignition to the OFF
position.• Open the fuel door, undo and remove the
cap (blue) from the AdBlue (UREA) filler.
Refilling With Nozzles
You can fill up at any AdBlue (UREA) dis-
tributor.
Proceed as follows:
• Insert the AdBlue (UREA) nozzle in the
filler, start refilling and stop refilling at the
first shut-off (the shut-off indicates that the
AdBlue (UREA) tank is full). Do not pro-
ceed with the refilling, to prevent spillage
of AdBlue (UREA).
• Extract the nozzle.
Refilling With Containers
Proceed as follows:
• Check the expiration date.
• Read the advice for use on the label before
pouring the content of the bottle into the
AdBlue (UREA) tank.
• If systems which cannot be screwed in (e.g.
tanks) are used for refilling, after the indi-
cation appears on the instrument panel
display refer to “Warning lights And Mes-
sages" in the “Getting To Know Your Instru-
169
ment Panel” for further information, fill the
AdBlue (UREA) tank with no more than
2 Gallons (8 liters).
• If containers which can be screwed to the
filler are used, the reservoir is full when the
AdBlue (UREA) level in the container stops
pouring out. Do not proceed further.
Operations After Refilling
Proceed as follows:
• Fit the cap back on the AdBlue (UREA)
filler by turning it clockwise and screwing it
completely.
• Cycle the ignition to RUN (it is not neces-
sary to start the engine).
• Wait for the indication on the instrument
panel to switch off before moving the car.
The indication may stay on for a few sec-
onds to approximately half a minute. If the
engine is started and the car is moved, the
indication will remain on for longer. This
will not compromise engine operation.• If the AdBlue (UREA) was topped up when
the tank was empty, wait for 2 minutes
before starting the engine.
NOTE:
• If AdBlue (UREA) is spilled out of the filler
neck, clean up well the area and proceed to
filling up again. If the liquid crystallizes,
eliminate it with a sponge and warm water.
• DO NOT EXCEED THE MAXIMUM LEVEL:
this could cause damage to the reservoir.
AdBlue (UREA) freezes at under 12° F
(-11° C). Although the system is designed
to operate below the freezing point of the
UREA, it is advisable not to fill the tank
beyond the maximum level because if the
UREA freezes the system can be damaged.
Follow the instructions in this section.
• If the AdBlue (UREA) is spilled on painted
surfaces or aluminium, immediately clean
the area with water and use absorbent ma-
terial to collect the fluid that has been
spilled on the ground.• Do not try to start the engine if AdBlue
(UREA) was accidentally added to the die-
sel fuel tank, this can result in serious
engine damage, contact an authorized
dealer.
• Do not add additives or other fluids to
AdBlue (UREA), doing so could damage the
system.
• The use of non-conforming or degraded
AdBlue (UREA) may lead to indications
appearing on the instrument panel display
refer to “Warning Lights And Messages" in
the “Getting To Know Your Instrument
Panel” for further information.
• Never pour AdBlue (UREA) into another
container: it could be contaminated.
• If the AdBlue (UREA) runs out, see refer to
“Warning Lights And Messages" in the
“Getting To Know Your Instrument Panel”
for further information to continue using
the car normally.
STARTING AND OPERATING
170
Cavity Cartridge Fuse Micro Fuse Description
F05 – 5 Amp Tan Security Gateway
(*)
F06 – – Spare
F07 – 15 Amp Blue Low Temp Radiator Cooling Pump (LTR) — If Equipped
(*)
F08 – 15 Amp Blue Trans Control Module TCM-8HP CYGNUS
(*)
F09 – – Spare
F10 – 15 Amp Blue Key Ignition Node (KIN)/Radio Frequency Hub(RF HUB)/
Electric Steering Column Lock (ESCL)
(*)
F11 – 10 Amp Red UCI Port (USB & AUX)
F12 – 25 Amp Clear HIFI Amplifier
F13 – – Spare
F14 – – Spare
F15 – 15 Amp Blue Instrument Panel Cluster (IPC)/Switch Bank-Heavy Duty
Electrical Pkg (SWITCH BANK-HD ELEC)
(*)
F16 – – Spare
F17 – – Spare
F18 – 10 Amp Red Air Conditioning Clutch (AC CLUTCH)
(*)
F19 – – Spare
F20 30 Amp Pink – Central Body Controller (CBC) 1-INTERIOR LIGHTS
F21 – 20 Amp Yellow REAR WIPER
IN CASE OF EMERGENCY
182
Cavity Cartridge Fuse Micro Fuse Description
F22 – 10 Amp Red Engine Control Module (ECM)/Powertrain Control Module
(PCM)/Motor Generator Unit (MGU) WAKE UP/Power
Pack Unit (PPU) WAKE UP
(*)
F23 – 10 Amp Red Powertrain Control Module (PCM)/Engine Control Module
(ECM)
(*)
F24 – – Spare
F25 – 10 Amp Red Module Shift By Wire (MOD_SBW)
(*)
F26 40 Amp Green – Central Body Controller (CBC) 2-EXTERIOR LIGHTS #1
F27 30 Amp Pink – Front Wipers
F28 40 Amp Green – Central Body Controller (CBC) 3-POWER LOCKS
F29 40 Amp Green – Central Body Controller (CBC) 4-EXTERIOR LIGHTS #2
F30 – – Spare
F31 – 10 Amp Red DIAGNOSTIC PORT
(*)
F32 – 10 Amp Red Heating Ventilation Air Conditioning Mod (HVAC CTRL
MOD)/Steering Column Lock (SCL)/Occupant Classifica-
tion Module (OCM)/Driver Presence Detection Module
(DPDM)
(*)
F33 – 10 Amp Red ParkTronics System (PTS)/Infrared Camera Module
(IRCM)/Airbag Disable Lamps (AIRBAG DISABLE LMPS)
(*)
183
5. Raise the vehicle by turning the jack
screw clockwise. Raise the vehicle only
until the tire just clears the surface and
enough clearance is obtained to install
the spare tire. Minimum tire lift provides
maximum stability.
WARNING!
Raising the vehicle higher than necessary
can make the vehicle less stable. It could
WARNING!
slip off the jack and hurt someone near it.
Raise the vehicle only enough to remove
the tire.
6. Remove the lug nuts and wheel.
7. Position the spare wheel/tire on the ve-
hicle and install the lug nuts with the
cone-shaped end toward the wheel.
Lightly tighten the lug nuts clockwise.
WARNING!
To avoid the risk of forcing the vehicle off
the jack, do not tighten the wheel nuts
fully until the vehicle has been lowered.
Failure to follow this warning may result in
serious injury.
8. Lower the vehicle by turning the jack
screw to the left, and remove the jack.
9. Finish tightening the lug nuts. Push down
on the wrench while tightening for in-
creased leverage. Alternate nuts until
each nut has been tightened twice. Refer
to “Torque Specifications” in “Technical
Specifications” for correct lug nut torque.10. Remove the jack assembly and wheel
blocks.
11. Secure the jack and tools in their proper
locations.
12. Secure the damaged wheel/tire on the
spare tire carrier. Torque down lug nuts
and locking lug nut.
13. Return the lock bolt to the lock position
on the camera cover by turning the lock
to the right using the provided #40 Torx
head driver and ratchet. Then, reinstall
the camera cover by slipping it over the
camera/tire carrier until it snaps into
place.
WARNING!
A loose tire or jack thrown forward in a
collision or hard stop, could endanger the
occupants of the vehicle. Always stow the
jack parts and the spare tire in the places
provided.
Rear Jack Engagement Location
193
Road Tire Installation
1. Mount the road tire on the axle.
2. Install the remaining lug nuts with the
cone shaped end of the nut toward the
wheel. Lightly tighten the lug nuts.
WARNING!
To avoid the risk of forcing the vehicle off
the jack, do not tighten the wheel nuts
fully until the vehicle has been lowered.
Failure to follow this warning may result in
serious injury.
3. Lower the vehicle to the ground by turning
the jack handle counterclockwise.
4. Finish tightening the lug nuts. Push down
on the wrench while at the end of the
handle for increased leverage. Tighten the
lug nuts in a star pattern until each nut
has been tightened twice. For the correct
lug nut torque refer to “Torque Specifica-
tions” in “Technical Specifications”. If in
doubt about the correct tightness, have
them checked with a torque wrench by an
authorized dealer or service station.5. After 25 miles (40 km), check the lug nut
torque with a torque wrench to ensure that
all lug nuts are properly seated against the
wheel.
Declaration Of Conformance
1. The undersigned, FlexNGate, represent-
ing the manufacturer, herewith declares
that the machinery described below ful-
fills all relevant provisions of:
•The EC-directive 2006/42/EC on
Machinery
2. Description of machinery.
a) Generic Denomination: Vehicle Jack
b) Function: Lifting Vehicle
d) Ve-
hicle
Modelc) Model
Codef) Work-
ing Loade) Jack
Type
Jeep
WranglerJL 1000 kg
MaxFGLF2
3. Manufacturers (1):
FlexNGate Seeburn, a division of Ventra
Group Co
P.O. Box 1170, 65 Industrial Road, Totten-
ham, ON CANADA L0G 1W04. Manufacturers (2):
FlexNGate Querétaro Ventramex, S.A. de
C.V
Av. Manantiales No. 3
Parque Industrial Bernardo Quintana, El
Marqués Querétaro C.P. 76249 – Mexico
5. Legal Person authorized to compile the
technical file:
FlexNGate – Barcelona
Avda de la Riera, 7-9
Sant Just Desvern, Barcelona, SPAIN 08960
6. References to harmonized standards:
PF-90065
7. Done at: Bradford, ON CANADA
8. Date: 10/02/2017FlexNGate Representative
IN CASE OF EMERGENCY
194
Your authorized dealer will reset the oil
change indicator message after completing
the scheduled oil change.
Once A Month Or Before A Long Trip
• Check the engine oil level about five min-
utes after a fully warmed engine is shut off.
Checking the oil level while the vehicle is
on level ground will improve the accuracy of
the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
• Check the windshield washer solvent and
add if required.
• Check tire pressure and look for unusual
wear or damage. Rotate tires at the first
sign of irregular wear, even if it occurs
before the oil indicator system turns on.• Inspect the battery and clean and tighten
the terminals as required.
• Check the fluid levels of coolant reservoir,
brake master cylinder and power steering
and fill as needed.
• Check all lights and other electrical items
for correct operation.
At Each Oil Change
• Change the engine oil filter.
• Inspect the brake hoses and lines.
CAUTION!
Failure to perform the required mainte-
nance items may result in damage to the
vehicle.Required Maintenance Intervals
Refer to the Maintenance Plan on the follow-
ing pages for the required maintenance inter-
vals.
Maintenance Plan
NOTE:
Once you have carried out the last interven-
tion in the table, continue with the scheduled
servicing, maintaining the frequency indi-
cated in the plan by marking each operation
with a dot or dedicated note. Simply restart-
ing the maintenance from the start of the
plan may cause the allowed interval to be
exceeded for some operations.
209