5. Raise the vehicle just enough to remove
the flat tire.
WARNING!
Raising the vehicle higher than necessary
can make the vehicle less stable. It could
slip off the jack and hurt someone near it.
Raise the vehicle only enough to remove
the tire.
6. Remove the wheel bolts and tire.
7. Remove the alignment pin from the jack
assembly and thread the pin into the
wheel hub to assist in mounting the spare
tire.
8. Mount the spare tire.
CAUTION!
Be sure to mount the spare tire with the
valve stem facing outward. The vehicle
could be damaged if the spare tire is
mounted incorrectly.NOTE:
• For vehicles equipped, do not attempt
to install a center cap or wheel cover on
the compact spare.
• Refer to “Compact Spare Tire” and to
“Limited-Use Spare” under “Tires—
General Information” in “Servicing And
Maintenance” in the Owner's Manual
for additional warnings, cautions, and
information about the spare tire, its
use, and operation.
9. Install and lightly tighten the wheel bolts.
WARNING!
To avoid the risk of forcing the vehicle off
the jack, do not tighten the wheel nuts
fully until the vehicle has been lowered.
Failure to follow this warning may result in
serious injury.
10. Lower the vehicle to the ground by turn-
ing the jack handle counterclockwise.11. Finish tightening the wheel bolts. Push
down on the wrench while at the end of
the handle for increased leverage.
Tighten the wheel bolts in a star pattern
until each wheel bolt has been tightened
twice. Refer to “Wheel And Tire Torque
Specifications” in “Technical Specifica-
tions” for the proper lug bolt torque. If in
doubt about the correct tightness, have
them checked with a torque wrench by
an authorized dealer or at a service
station.
12. Place the jack on the foam tray and open
it far enough so that it is secured. Once
placed in position, rotate it clockwise to
lock it in. Replace the alignment pin in
the center hole to lock the jack in place.
WARNING!
A loose tire or jack thrown forward in a
collision or hard stop could endanger the
occupants of the vehicle. Always stow the
jack parts and the spare tire in the places
provided. Have the deflated (flat) tire re-
paired or replaced immediately.
IN CASE OF EMERGENCY
212
Road Tire Installation
1. Mount the road tire on the axle.
2. Install the remaining wheel bolts with the
threaded end of the wheel bolt toward the
wheel. Lightly tighten the wheel bolts.
WARNING!
To avoid the risk of forcing the vehicle off
the jack, do not tighten the wheel bolts
fully until the vehicle has been lowered.
Failure to follow this warning may result in
serious injury.
3. Lower the vehicle to the ground by turning
the jack handle counterclockwise.
4. Finish tightening the wheel bolts. Push
down on the wrench while at the end of
the handle for increased leverage. Tighten
the wheel bolts in a star pattern until each
wheel bolt has been tightened twice. Re-
fer to “Wheel And Tire Torque Specifica-
tions” in “Technical Specifications” for
the proper lug bolt torque. If in doubt
about the correct tightness, have them
checked with a torque wrench by an au-
thorized dealer or service station.5. Lower the jack until it is free. Remove the
wheel blocks. Reassemble the lug wrench
to the jack assembly and stow it in the
spare tire area. Secure the assembly using
the means provided. Release the parking
brake before driving the vehicle.
6. After 25 miles (40 km), check the wheel
bolt torque with a torque wrench to ensure
that all wheel bolts are properly seated
against the wheel.
EC Declaration Of Conformance
1. The undersigned,Jaswant Singh, repre-
senting the Moonlight Tools Pvt. Ltd.,
herewith declares that the machinery de-
scribed below fulfills all the relevant pro-
visions of:
• The EC-directive 2006/42/EC on
Machinery2. Description of machinery.
a.
Generic Denomination:Pantograph jack
b.Function:Lifting Motor Vehicle
Model
CodeModel
NameType Working
load
M6 (556) MPV MLF1 1250Kg
3. Manufacturer Detail
Moonlight Tools Pvt. Ltd.
Vill. Jaspalon, G.T. Road Doraha
Distt. Ludhiana (141421) Punjab (India)
Teh. PH. No. 01628 258302
4. Authorized Person to compile the techni-
cal file
Mr. jaswant Singh DGM (QA & Dev.)
Moonlight Tools Pvt. Ltd.
Ludhiana
5. Reference standard : PF-90065
Date Place Signature Seal
29–03–
2017Doraha
Ludhiana
213
NOTE:
This declaration becomes invalid, if techni-
cal or operational modifications are intro-
duced without the manufacture’s consent.
Follow operational manual and instructions
for use.Jack Usage Precautions
To complete the Use and Maintenance Hand-
book to which this supplement is attached,
given below are some instructions on the
proper use of the jack.
WARNING!
When using the crank, make sure it turns
freely without the risk of scraping hands
against the ground.
Even the moving parts of the jack, the
“worm screw” and joints can cause inju-
ries: avoid contact with them. Clean it
thoroughly if dirtied with grease.
CAUTION!
The jack is a tool designed exclusively for
changing a wheel, in case of a puncture or
damage to a tire of the vehicle on which it
is fitted or on vehicles of the same model.
Any other use, e.g. to jack up other vehicle
models or different things, is strictly pro-
hibited. Never use it to carry out mainte-
nance or repairs under the vehicle or to
CAUTION!
change summer/winter wheels and vice
versa. Never go under the raised vehicle. If
any work under the vehicle is necessary,
contact an authorized dealer. Incorrect
placing of the jack can cause the vehicle to
drop: use it only in the positions indicated.
Do not use the jack for loads higher than
that specified on the label. Never start the
engine with vehicle raised. If the vehicle is
raised more than necessary, everything
can become more unstable, with the risk
of the vehicle dropping violently. Therefore
raise the vehicle only as much as neces-
sary for the wheel/spare.
Maintenance
• Make sure grime does not build up on the
“worm screw.”
• Keep the “worm screw” lubricated.
• Never modify the jack.
Conditions Of Non-Use:
• Temperatures below −40°C.
• On sandy or muddy ground.
• On uneven ground.
German Translation
IN CASE OF EMERGENCY
214
WARNING!
• Do not attempt to seal a tire on the side
of the vehicle closest to traffic. Pull far
enough off the road to avoid the danger
of being hit when using the Tire Service
Kit.
• Do not use Tire Service Kit or drive the
vehicle under the following circum-
stances:
– If the puncture in the tire tread is
approximately 1/4 inch (6 mm) or
larger.
– If the tire has any sidewall damage.
– If the tire has any damage from
driving with extremely low tire pres-
sure.
– If the tire has any damage from
driving on a flat tire.
– If the wheel has any damage.
– If you are unsure of the condition of
the tire or the wheel.
• Keep Tire Service Kit away from open
flames or heat source.
• A loose Tire Service Kit thrown forward in
a collision or hard stop could endanger
the occupants of the vehicle. Always
WARNING!
stow the Tire Service Kit in the place
provided. Failure to follow these warn-
ings can result in injuries that are seri-
ous or fatal to you, your passengers, and
others around you.
• Take care not to allow the contents of
Tire Service Kit to come in contact with
hair, eyes, or clothing. Tire Service Kit
sealant is harmful if inhaled, swallowed,
or absorbed through the skin. It causes
skin, eye, and respiratory irritation.
Flush immediately with plenty of water if
there is any contact with eyes or skin.
Change clothing as soon as possible, if
there is any contact with clothing.
• Tire Service Kit Sealant solution con-
tains latex. In case of an allergic reaction
or rash, consult a physician immedi-
ately. Keep Tire Service Kit out of reach
of children. If swallowed, rinse mouth
immediately with plenty of water and
drink plenty of water. Do not induce
vomiting! Consult a physician immedi-
ately.Sealing A Tire With Tire Service Kit
Whenever You Stop To Use Tire Service
Kit:
1. Pull over to a safe location and turn on the
vehicle’s Hazard Warning flashers.
2. Verify that the valve stem (on the wheel
with the deflated tire) is in a position that
is near to the ground. This will allow the
Tire Service Kit Hose to reach the valve
stem and keep the Tire Service Kit flat on
the ground. This will provide the best
positioning of the kit when injecting the
sealant into the deflated tire and running
the air pump. Move the vehicle as neces-
sary to place the valve stem in this posi-
tion before proceeding.
3. Place the transmission in PARK and cycle
the ignition in the OFF position.
4. Apply the parking brake.
Setting Up To Use Tire Service Kit:
1. Uncoil the Sealant Hose and then remove
the cap from the fitting at the end of the
hose.
217
1. Push the Power Button to turn off the Tire
Service Kit.
2. Remove the speed limit label from the Tire
Service Kit and place sticker on the steer-
ing wheel.
3. Immediately disconnect the Sealant Hose
from the valve stem, reinstall the cap on
the fitting at the end of the hose, and
place the Tire Service Kit in the vehicle
storage location. Proceed to “Drive
Vehicle.”
Drive Vehicle:
Immediately after injecting sealant and in-
flating the tire, drive the vehicle 5 miles
(8 km) or ten minutes to ensure distribution
of the Tire Service Kit Sealant within the tire.
Do not exceed 50 mph (80 km/h).
WARNING!
The Tire Service Kit is not a permanent flat
tire repair. Have the tire inspected and
repaired or replaced after using the Tire
Service Kit. Do not exceed 50 mph
(80 km/h) until the tire is repaired or
WARNING!
replaced. Failure to follow this warning
can result in injuries that are serious or
fatal to you, your passengers, and others
around you. Have the tire checked as soon
as possible at your authorized dealer.
After Driving:
Pull over to a safe location. Refer to “When-
ever You Stop To Use Tire Service Kit” in this
section before continuing.
1. Uncoil the Sealant Hose, and then remove
the cap from the fitting at the end of the
hose.
2. Place the Tire Service Kit flat on the
ground next to the deflated tire.
3. Remove the cap from the valve stem, and
then screw the fitting at the end of the
Sealant Hose onto the valve stem.
4. Uncoil the power plug and insert the plug
into the vehicle's 12 Volt power outlet.
5. Uncoil the Hose and screw the fitting at
the end of the hose onto the valve stem.6. Turn the Mode Select Knob and turn to the
Air Mode position.
7. Check the pressure in the tire by reading
the Pressure Gauge.
If tire pressure is less than 19 psi (1.3 Bar):
The tire is too badly damaged. Do not attempt
to drive the vehicle further. Call for assis-
tance.
If the tire pressure is 19 psi (1.3 Bar) or higher:
1. Push the Power Button to turn on Tire
Service Kit and inflate the tire to the cold
tire inflation pressure found on the tire
and loading information label located in
the driver-side door opening.
NOTE:
If the tire becomes over-inflated, push the
Deflation Button to reduce the tire pres-
sure to the recommended inflation pres-
sure before continuing.
2. Disconnect the Tire Service Kit from the
valve stem, reinstall the cap on the valve
stem and unplug from 12 Volt outlet.
3. Place the Tire Service Kit in its proper
storage area in the vehicle.
219
4. Have the tire inspected and repaired or
replaced at the earliest opportunity at an
authorized dealer or tire service center.
WARNING!
You must always indicate that the tire was
repaired using the Tire Service Kit. Give
the booklet to the technicians who will be
handling the tire that was treated using
the Tire Service Kit.
5. Remove the Speed Limit sticker from the
steering wheel after the tire has been
repaired.
6. Replace the Sealant Bottle at an autho-
rized dealer as soon as possible. Refer to
“Sealant Bottle Replacement”.
NOTE:
When having the tire serviced, advise the
authorized dealer or service center that the
tire has been sealed using the Tire Service
Kit.
Sealant Bottle Replacement:
1. Unwrap the power cord.
2. Unwrap the hose.3. Remove the bottle cover.
4. Rotate the bottle up beyond vertical to
release.
5. Pull the bottle away from the Compressor.
NOTE:
• For sealant bottle installation, follow these
steps in reverse order.
• Replacement sealant bottles are available
at authorized service centers.
WARNING!
As required by current regulations, the in-
formation on chemical substances for the
protection of human health and the environ-
ment and on the safe use of the sealing fluid
are on the packaging label. Compliance with
the indications on the label is an essential
condition to ensure the safety and effective-
ness of the product. Remember to carefully
read the label before use. The user of the
product is responsible for any damages
caused by improper use. The sealing fluid
has an expiration date. Replace the bottle if
the sealant has expired.
CAUTION!
Dispose of the bottle and the sealant liq-
uid properly. Have them disposed of in
compliance with national and local regu-
lations.
JUMP STARTING
If your vehicle has a discharged battery, it can
be jump started using a set of jumper cables
and a battery in another vehicle or by using a
portable battery booster pack. Jump starting
can be dangerous if done improperly, so
please follow the procedures in this section
carefully.
NOTE:
When using a portable battery booster pack,
follow the manufacturer’s operating instruc-
tions and precautions.
WARNING!
Do not attempt jump starting if the battery
is frozen. It could rupture or explode and
cause personal injury.
IN CASE OF EMERGENCY
220
CAUTION!
Do not use a portable battery booster pack
or any other booster source with a system
voltage greater than 12 Volts or damage to
the battery, starter motor, alternator or
electrical system may occur.
Preparations For Jump Start
The battery in your vehicle is located in the
front of the engine compartment, behind the
left headlight assembly.
NOTE:
The positive battery post is covered with a
protective cap. Lift up on the cap to gain
access to the post.
WARNING!
• Take care to avoid the radiator cooling
fan whenever the hood is raised. It can
start anytime the ignition switch is ON.
You can be injured by moving fan blades.
• Remove any metal jewelry such as rings,
watch bands and bracelets that could
make an inadvertent electrical contact.
You could be seriously injured.
WARNING!
• Batteries contain sulfuric acid that can
burn your skin or eyes and generate
hydrogen gas which is flammable and
explosive. Keep open flames or sparks
away from the battery.
NOTE:
Never use a fast battery charger to start the
engine, as this could damage the electronic
systems of your vehicle, particularly the igni-
tion and engine fuel supply control units.
1. Apply the parking brake, shift the auto-
matic transmission into PARK (manual
transmission in NEUTRAL) and turn the
ignition to OFF/LOCK.
2. Turn off the heater, radio, and all unnec-
essary electrical accessories.
3. If using another vehicle to jump start the
battery, park the vehicle within the jumper
cables reach, set the parking brake and
make sure the ignition is OFF/LOCK.
Battery Positive Post
221
WARNING!
Do not allow vehicles to touch each other
as this could establish a ground connec-
tion and personal injury could result.
Jump Starting Procedure
WARNING!
Failure to follow this jump starting proce-
dure could result in personal injury or
property damage due to battery explosion.
CAUTION!
Failure to follow these procedures could
result in damage to the charging system of
the booster vehicle or the discharged ve-
hicle.Connecting The Jumper Cables
1. Connect the positive(+)end of the jumper
cable to the positive(+)post of the dis-
charged vehicle.
2. Connect the opposite end of the positive
(+)jumper cable to the positive(+)post of
the booster battery.
3. Connect the negative(-)end of the jumper
cable to the negative(-)post of the
booster battery.
4. Connect the opposite end of the negative
(-)jumper cable to a good engine ground
(exposed metal part of the discharged
vehicle’s engine) away from the battery
and the fuel injection system.
WARNING!
Do not connect the jumper cable to the
negative (-) post of the discharged battery.
The resulting electrical spark could cause
the battery to explode and could result in
personal injury. Only use the specific
ground point, do not use any other exposed
metal parts.
Suitable Engine Ground
(Example Engine Shown)
IN CASE OF EMERGENCY
222