2019 HYUNDAI I40 service

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What to do in an emergency
EMERGENCY STARTING
Connect cables in numerical order and
disconnect in reverse order.
Jump starting
Jump starting can be dangerous if done
incorrectly. Therefore, to avoid harm to
yourself or damage to your vehicle or
battery, follow the jump starting proce-
dures. If in doubt, we strongly recom-
mend that you have a competent techni-
cian or towing service jump start your
vehicle.
CAUTION
Use only a 12-volt jumper system.You can damage a 12-volt starting motor, ignition system, and otherelectrical parts beyond repair byuse of a 24-volt power supply (eithertwo 12-volt batteries in series or a24-volt motor generator set).
WARNING- Battery
• Keep all flames or sparks away from the battery. The battery pro-
duces hydrogen gas which may
explode if exposed to flame or
sparks.
If these instructions are not fol-
lowed exactly, serious personal
injury and damage to the vehicle
may occur! If you are not sure
how to follow this procedure,
seek qualified assistance.
Automobile batteries contain sul-
furic acid. This is poisonous and
highly corrosive. When jump
starting, wear protective glasses
and be careful not to get acid on
yourself, your clothing or on the
vehicle.
Do not attempt to jump start the vehicle if the discharged battery
is frozen or if the electrolyte level
is low; the battery may rupture or
explode.
WARNING- Battery
Never attempt to check the elec-
trolyte level of the battery as this
may cause the battery to rupture or
explode causing serious injury.
1VQA4001
Discharged battery
Jumper Cables
■Engine compartment
Booster battery
(-)
(+)
(+)(-)

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Jump starting procedure 1. Make sure the booster battery is 12-voltand that its negative terminal is grounded.
2. If the booster battery is in another vehicle, do not allow the vehicles to touch.
3. Turn off all unnecessary electrical loads.
4. Connect the jumper cables in the exact sequence shown in the illustration. First
connect one end of a jumper cable to the
positive terminal of the discharged bat-
tery (1), then connect the other end to the
positive terminal on the booster battery
(2). Proceed to connect one end of the
other jumper cable to the negative termi-
nal of the booster battery (3), then the
other end to a solid, stationary, metallic
point (for example, the engine lifting
bracket) away from the battery (4). Do not
connect it to or near any part that moves
when the engine is cranked.
Do not allow the jumper cables to contact
anything except the correct battery termi-
nals or the correct ground. Do not lean
over the battery when making connec-
tions.5. Start the engine of the vehicle with the booster battery and let it run at 2,000
rpm, then start the engine of the vehi-
cle with the discharged battery.
If the cause of your battery discharging isnot apparent, you should have your vehi-cle checked by an authorized HYUNDAIdealer.
Push-starting
Your manual transaxle-equipped vehicle
should not be push-started because it
might damage the emission control sys-
tem. Vehicles equipped with automatic
transaxle cannot be push-started. Follow
the directions in this section for jump-
starting.
WARNING
Never tow a vehicle to start it
because the sudden surge forward
when the engine starts could cause
a collision with the tow vehicle.
CAUTION- Battery cables
Do not connect the jumper cable fromthe negative terminal of the booster battery to the negative terminal of thedischarged battery. This can cause the discharged battery to overheatand crack, releasing battery acid.
CAUTION-AGM battery
(if equipped)
Absorbent Glass Matt (AGM) bat- teries are maintenance-free andshould only be serviced by anauthorized HYUNDAI dealer. For charging your AGM battery, useonly fully automatic batterychargers that are specially devel-oped for AGM batteries.
When replacing the AGM battery, use only the HYUNDAI genuinebattery for the ISG system.
Do not open or remove the cap on top of the battery. This may causeleaks of internal electrolyte thatcould result in severe injury.
If the AGM battery is reconnected or replaced, ISG function will notoperate immediately.
If you want to use the ISG func-tion, the battery sensor needs tobe calibrated for approximately 4hours with the ignition off.

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IF YOU HAVE A FLAT TIRE
Jack and tools
The jack, jack handle, wheel lug nut
wrench are stored in the luggage
compartment.
Pull up the luggage box cover to
reach this equipment.
(1) Jack handle
(2) Jack
(3) Wheel lug nut wrench
Jacking instructions
The jack is provided for emergency
tire changing only.
To prevent the jack from “rattling”
while the vehicle is in motion, store it
properly and fasten the jack screw
fully.
Follow jacking instructions to reduce
the possibility of personal injury.
OVF061002
WARNING- Changing tires
Never attempt vehicle repairs in the traffic lanes of a public
road or highway.
Always move the vehicle com- pletely off the road and onto
the shoulder before trying to
change a tire. The jack should
be used on firm level ground.
If you cannot find a firm level
place off the road, call a tow-
ing service company for
assistance.
Be sure to use the correct front and rear jacking posi-
tions on the vehicle; never
use the bumpers or any other
part of the vehicle for jack
support.
(Continued)

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What to do in an emergency
Wheel nut tightening torque:
Steel wheel & aluminium alloy wheel:
9~11 kg.m (65~79 lb.ft)
If you have a tire gauge, remove the
valve cap and check the air pressure.
If the pressure is lower than recom-
mended, drive slowly to the nearest
service station and inflate to the cor-
rect pressure. If it is too high, adjust
it until it is correct. Always reinstall
the valve cap after checking or
adjusting tire pressure. If the cap is
not replaced, air may leak from the
tire. If you lose a valve cap, buy
another and install it as soon as pos-
sible.
After you have changed wheels,
always secure the flat tire in its place
and return the jack and tools to their
proper storage locations.To prevent the jack, jack handle,
wheel lug nut wrench and spare tire
from rattling while the vehicle is in
motion, store them properly.
CAUTION
Your vehicle has metric threads
on the wheel studs and nuts.Make certain during wheelremoval that the same nuts thatwere removed are reinstalled -or, if replaced, that nuts withmetric threads and the samechamfer configuration are used.Installation of a non-metricthread nut on a metric stud orvice-versa will not secure thewheel to the hub properly andwill damage the stud so that itmust be replaced.
Note that most lug nuts do nothave metric threads. Be sure touse extreme care in checkingfor thread style before installingaftermarket lug nuts or wheels.If in doubt, consult an author-ized HYUNDAI dealer.
WARNING- Wheel studs
If the studs are damaged, they
may lose their ability to retain
the wheel. This could lead to the
loss of the wheel and a collision
resulting in serious injuries.
WARNING - Inadequate
spare tire pressure
Check the inflation pressures as
soon as possible after installing
the spare tire. Adjust it to the
specified pressure, if necessary.
Refer to “Tires and wheels” in
section 8.

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What to do in an emergency
TPMS malfunctions may occur for a
variety of reasons, including the
installation of replacement or alter-
nate tires or wheels on the vehicle
that prevent the TPMS from function-
ing properly. Always check the
TPMS malfunction telltale after
replacing one or more tires or wheels
on your vehicle to ensure that the
replacement or alternate tires and
wheels allow the TPMS to continue
to function properly.
✽ ✽NOTICE
Take your vehicle to the nearest
authorized HYUNDAI dealer and
have the system checked if any of
the below happens:
1.The low tire pressure telltale/
TPMS malfunction indicator and
low tire pressure position telltale
do not illuminate.
2. The TPMS malfunction indicator remains illuminated after blinking
for approximately 1 minute.
3. The Low tire pressure position telltale remains illuminated.
Low tire pressure tell-
tale
Low tire pressure posi-
tion telltale
When the tire pressure monitoring
system warning indicators are illumi-
nated, one or more of your tires is
significantly under-inflated. The low
tire pressure position telltale light will
indicate which tire is significantly
under-inflated by illuminating the cor-
responding position light.
If either telltale illuminates, immedi-
ately reduce your speed, avoid hard
cornering and anticipate increased
stopping distances. You should stop
and check your tires as soon as pos-
sible. Inflate the tires to the proper
pressure as indicated on the vehi-
cle’s placard or tire inflation pressure
label located on the driver’s side cen-
ter pillar outer panel. If you cannot
reach a service station or if the tire
cannot hold the newly added air,
replace the low pressure tire with a
spare tire. After you replace the low pressure
tire with the spare tire, one of the fol-
lowing will happen:
The TPMS malfunction indicator
may blink for approximately 1
minute and then remain continuous-
ly illuminated because the TPMS
sensor is not mounted on the spare
wheel. (changed tire equipped with
a sensor not in the vehicle)
The TPMS malfunction indicator will remain continuously illuminated
while driving because the TPMS
sensor is not mounted on the spare
wheel. (changed tire equipped with
a sensor in the vehicle)

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What to do in an emergency
Changing a tire with TPMS
If you have a flat tire, the low Tire
Pressure and Position telltales will
come on. Have the flat tire repaired
by an authorized HYUNDAI dealer
as soon as possible or replace the
flat tire with the spare tire.
Each wheel is equipped with a tire
pressure sensor mounted inside the
tire behind the valve stem. You must
use TPMS specific wheels. It is rec-
ommended that you always have
your tires serviced by an authorized
HYUNDAI dealer.After you replace the low pressure
tire with the spare tire, one of the fol-
lowing will happen:
The TPMS malfunction indicator
may blink for approximately 1
minute and then remain continuous-
ly illuminated because the TPMS
sensor is not mounted on the spare
wheel. (changed tire equipped with
a sensor not in the vehicle)
The TPMS malfunction indicator will remain continuously illuminated
while driving because the TPMS
sensor is not mounted on the spare
wheel. (changed tire equipped with
a sensor in the vehicle)CAUTION
The TPMS malfunction indica- tor may blink for approximate-ly 1 minute and then remaincontinuously illuminated if thevehicle is moving around elec-tric power supply cables orradios transmitter such as atpolice stations, governmentand public offices, broadcast-ing stations, military installa-tions, airports, or transmittingtowers, etc. This can interferewith normal operation of theTire Pressure MonitoringSystem (TPMS).
The TPMS malfunction indica- tor may blink for approximate-ly 1 minute and then remaincontinuously illuminated ifsnow chains are used or someseparate electronic devicessuch as notebook computer,mobile charger, remote starteror navigation etc., are used inthe vehicle. This can interferewith normal operation of theTire Pressure MonitoringSystem (TPMS).
CAUTION
Never use a puncture-repairingagent not approved by HYUNDAIto repair and/or inflate a lowpressure tire. The tire sealant notapproved by HYUNDAI may dam-age the tire pressure sensor.
The sealant on the tire pressuresensor and wheel shall be elem-inated when you replace the tirewith a new one.

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6
Distributing the sealant
Immediately drive approximately 3 km
(2 miles) to evenly distribute the
sealant in the tire. Producing the tire inflation pres-
sure
1) After driving approximately 3 km (2
miles), stop at a suitable location.
2) Connect connection hose 9 of the compressor directly to the tire
valve.
3) Connect between compressor and the vehicle power outlet using
the cable and connectors.
4) Adjust the tire inflation pressure to the recommended tire pressure in
section 8. With the ignition
switched on, proceed as follows.
- To increase the inflation pres- sure: Switch on the compressor,
position I. To check the current
inflation pressure setting, briefly
switch off the compressor. - To reduce the inflation pres-
sure: Press the button 8 on the
compressor.
WARNING
Do not let the compressor run for
more than 10 minutes, otherwise
the device will overheat and may
be damaged.
WARNING
The tire inflation pressure must
be at least 200 kPa (29 psi). If it is
not, do not continue driving. Call
for road side service or towing.
CAUTION
Do not exceed a speed of 80 km/h (50 mph). If possible, donot fall below a speed of 20km/h (12 mph).
While driving, if you experienceany unusual vibration, ride dis-turbance or noise, reduce yourspeed and drive with cautionuntil you can safely pull off ofthe side of the road.
Call for road side service or tow-ing.
CAUTION
If the inflation pressure is notmaintained, drive the vehicle asecond time, refer toDistributing the sealant. Thenrepeat steps 1 to 4.
Use of the TireMobilityKit maybe ineffectual for tire damagelarger than approximately 4 mm(0.16 in).
Please contact the nearestHYUNDAI dealer, or a workshopthat works according toHYUNDAI repair procedureswith correspondingly trainedpersonnel if the tire cannot bemade roadworthy with theTireMobilityKit.

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6
TOWING
Towing service
If emergency towing is necessary, we
recommend having it done by an author-
ized HYUNDAI dealer or a commercial
tow-truck service. Proper lifting and tow-
ing procedures are necessary to prevent
damage to the vehicle. The use of wheel
dollies or flatbed is recommended.
For trailer towing guidelines information,
refer to “Trailer towing” in section 5.
It is acceptable to tow the vehicle with the
rear wheels on the ground (without dol-
lies) and the front wheels off the ground.
If any of the loaded wheels or suspen-
sion components are damaged or the
vehicle is being towed with the front
wheels on the ground, use a towing dolly
under the front wheels.
When being towed by a commercial tow
truck and wheel dollies are not used, the
front of the vehicle should always be lift-
ed, not the rear.
CAUTION
Do not tow the vehicle backwards with the front wheels on theground as this may cause dam- age to the vehicle.
Do not tow with sling-type equip- ment. Use wheel lift or flatbedequipment.
OED066011
OED066012
dolly
OED066014
OED066013