2019 HYUNDAI I40 service schedule

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10
7
NORMAL MAINTENANCE SCHEDULE - FOR GASOLINE ENGINE (1.6L/2.0L) - GDI/DIESEL ENGINE (1.7L) (ONLY EUROPE)
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter-
mined by whichever occurs first.
*
1: Check the engine oil level and leak every 500 km (350
miles) or before starting a long trip.
*
2: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or
equivalent">. If the diesel fuel specifications don't meet the
EN590, it must be replaced according to the severe mainte-
nance schedule.
*
3: If the recommended oil is not available, replace engine oil and engine oil filter every 20,000 km or 12 months.
*
4: If the recommended oil and oil filter are not available, replace engine oil and engine oil filter every 15,000 km or
12 months.
*
5: The engine oil level should be checked regularly and main- tained properly. Operating with an insufficient amount of oil
can damage the engine, and such damage is not covered
by warranty.
*
6: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or
equivalent">. If the diesel fuel specifications don't meet the
EN590, it must be replaced more frequently. If there are
some important safety matters like fuel flow restriction,
surging, loss of power, hard starting problem etc., replace
the fuel filter immediately regardless of maintenance sched-
ule and consult an authorized HYUNDAI dealer for details. *
7: The fuel filter is considered to be maintenance free but peri-
odic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some impor-
tant matters like fuel flow restriction, surging, loss of power,
hard starting problem etc, replace the fuel filter immediately
regardless of maintenance schedule and consult an author-
ized HYUNDAI dealer for details.
*
8: Manual transaxle fluid should be changed anytime they have been submerged in water.
*
9: Inspect drive belt tensioner, idler and alternator pulley and if necessary correct or replace.
*
10: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the
coolant filled at the factory. An improper coolant mixture
can result in serious malfunction or engine damage.
*
11: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. An authorized HYUNDAI dealer
should perform the operation.
*
12: If good quality gasolines that meet Europe Fuel standards
(EN228) or equivalents including fuel additives is not avail-
able, one bottle of additive is recommended. Additives are
available from your authorized HYUNDAI dealer along with
information on how to use them. Do not mix other additives.
*
13: Driving in outer temperature over 40 °C (104 °F) or driving over 170 km/h (106 mile/h) must conform the severe driving
condition.

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18
7
NORMAL MAINTENANCE SCHEDULE - FOR GASOLINE ENGINE (1.6L/2.0L) - GDI/DIESEL ENGINE (1.7L) (ONLY EUROPE) (CONT.)
240,000 km (160,000 miles) or 192 months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
(240,000 km (160,000 miles) or 96 months)
❑ Inspect disc brakes and pads
(240,000 km (160,000 miles) or 96 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Gasoline) *7
❑ Inspect fuel lines, fuel hoses and connections
(Gasoline, Diesel)
❑ Inspect fuel tank air filter
❑ Inspect manual transaxle fluid (if equipped) *8
❑ Inspect parking brake
(240,000 km (160,000 miles) or 96 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
(240,000 km (160,000 miles) or 96 months)
❑ Inspect vapor hose and fuel filler cap
(Continued)
(Continued)
❑ Replace air cleaner filter
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) *1 *2 *3 *5
❑ Replace engine oil and filter (Gasoline) *1 *4 *5 *13
❑ Replace fuel filter cartridge (Diesel) *6
❑ Replace spark plugs (Nickel) (Gasoline)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) *9
(At first, 90,000 km (60,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) *9
(At first, 90,000 km (60,000 miles) or 72months
after that, every 30,000 km (20,000 miles) or 24months )
❑ Replace coolant *10
(At first, 210,000 km (120,000 miles) or 120 months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Add fuel additives (Gasoline) *12
(Every 15,000 km or 12months)
No check, No service required
❑ Automatic transaxle fluid

Downloaded from www.Manualslib.com manuals search engine 721
Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR GASOLINE ENGINE (2.0L) - MPI
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter-
mined by whichever occurs first.
*
1: Inspect drive belt tensioner, idler and alternator pulley andif necessary correct or replace.
*
2: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
*
3: Driving in outer temperature over 40 °C (104 °F) or driving over 170 km/h (106 mile/h) must conform the severe driving
condition.
*
4: If good quality gasolines that meet Europe Fuel standards (EN228) or equivalents including fuel additives is not avail-
able, one bottle of additive is recommended. Additives are
available from your authorized HYUNDAI dealer along with
information on how to use them. Do not mix other additives
*
5: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
*
6: The engine oil level should be checked regularly and main- tained properly. Operating with an insufficient amount of oil
can damage the engine, and such damage is not covered
by warranty. *
7: If the recommended oil and oil filter are not available, replace
engine oil and engine oil filter every 7,500 km or 6 months.
*
8: The fuel filter is considered to be maintenance free but peri- odic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some impor-
tant matters like fuel flow restriction, surging, loss of power,
hard starting problem etc, replace the fuel filter immediate-
ly regardless of maintenance schedule and consult an
authorized HYUNDAI dealer for details.
*
9: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the
coolant filled at the factory. An improper coolant mixture can
result in serious malfunction or engine damage.
*
10: Manual transaxle fluid should be changed anytime they have been submerged in water.

Downloaded from www.Manualslib.com manuals search engine 729
Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR GASOLINE ENGINE (2.0L) - MPI (CONT.)
120,000 km (80,000 miles) or 96months
❑ Add fuel additives - For Europe *4
❑ Inspect air cleaner filter - Except China, Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid - Except Europe
❑ Inspect disc brakes and pads
❑ Inspect drive belt *1
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, hoses and connections
❑ Inspect fuel tank air filter - For Europe
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect manual transaxle fluid (if equipped) *10
❑ Inspect vapor hose and fuel filler cap
❑ Replace air cleaner filter - For China, Middle East
❑ Replace brake/clutch (if equipped) fluid - For Europe
(Continued)
(Continued)
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter
- Except Middle East, Brazil, Libya *2 *3 *6 *7
❑ Replace engine oil and filter
- For Middle East, Brazil, Libya *2 *3 *6 *7
(Every 10,000 km (6,500 miles) or 12months)
❑ Replace fuel filter *8
❑ Replace fuel tank air filter - Except Europe
❑ Replace spark plugs - Except China
(Every 40,000 km (25,000 miles) *5)
❑ Replace spark plugs - For China
(Every 160,000 km *5)
❑ Replace coolant *9
(At first, 210,000 km (120,000 miles) or 120months
after that, every 30,000 km (20,000 miles) or 24months *5)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Add fuel additives - Except Europe *4
(Every 5,000 km or 6 months)
No check, No service required
❑ Automatic transaxle fluid

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32
7
NORMAL MAINTENANCE SCHEDULE - FOR DIESEL ENGINE (EXCEPT EUROPE)
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter-
mined by whichever occurs first.
*
1: Check the engine oil level and leak every 500 km (350
miles) or before starting a long trip.
*
2: Driving in summer season temperature over 40 °C (104 °F - SAUDI, UAE, OMAN, KUWAIT, BAHRAIN, QATAR, IRAN,
YEMEN ETC) or driving over 170 km/h (106 mile/h) must
conform the severe driving condition.
*
3: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or
equivalent">. If the diesel fuel specifications don't meet the
EN590, it must be replaced according to the severe mainte-
nance schedule.
If there are some important safety matters like fuel flow
restriction, surging, loss of power, hard starting problem
etc., replace the fuel filter immediately regardless of main-
tenance schedule and consult an authorized HYUNDAI
dealer for details
*
4: The engine oil level should be checked regularly and main- tained properly. Operating with an insufficient amount of oil
can damage the engine, and such damage is not covered
by warranty.
*
5: Inspect for excessive valve noise and/or engine vibration
and adjust if necessary. An authorized HYUNDAI dealer
should perform the operation. *
6: Manual transaxle should be changed anytime they have
been submerged in water.
*
7: The fuel filter is considered to be maintenance free but peri- odic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some impor-
tant matters like fuel flow restriction, surging, loss of power,
hard starting problem etc, replace the fuel filter immediate-
ly regardless of maintenance schedule and consult an
authorized HYUNDAI dealer for details.
*
8: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the
coolant filled at the factory. An improper coolant mixture can
result in serious malfunction or engine damage.
*
9: Inspect drive belt tentioner, idler and alternator pulley and if necessary repair or replace.
*
10: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

Downloaded from www.Manualslib.com manuals search engine Maintenance
38
7
NORMAL MAINTENANCE SCHEDULE - FOR DIESEL ENGINE (EXCEPT EUROPE) (CONT.)
120,000 km (80,000 miles) or 96months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filler cap
❑ Inspect fuel lines, hoses and connections
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect manual transaxle fluid *6(if equipped)
(Continued)
(Continued)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace fuel filter cartridge *3
❑ Replace fuel tank air filter
❑ Replace coolant *8
(At first, 210,000 km (120,000 miles) or 120months
after that, every 30,000 km (20,000 miles) or 24months *10)
❑ Replace engine oil and filter *1 *2 *3 *4
(Every 10,000 km (6,500 miles) or 12months)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt *9
(At first, 80,000 km (50,000 miles) or 48months
after that, every 20,000 km (12,500 miles) or 24months)
No check, No service required
❑ Automatic transaxle fluid

Downloaded from www.Manualslib.com manuals search engine 7105
Maintenance
EMISSION CONTROL SYSTEM
The emission control system of your
vehicle is covered by a written limited
warranty. Please see the warranty infor-
mation contained in the Service Passport
in your vehicle.
Your vehicle is equipped with an emis-
sion control system to meet all emission
regulations.
There are three emission control sys-
tems which are as follows.
(1) Crankcase emission control system
(2) Evaporative emission control system
(3) Exhaust emission control system
In order to assure the proper function of
the emission control systems, it is rec-
ommended that you have your car
inspected and maintained by an author-
ized HYUNDAI dealer in accordance with
the maintenance schedule in this manu-
al.Caution for the Inspection and
Maintenance Test (With Electronic
Stability Program (ESP) system)
To prevent the vehicle from misfir-
ing during dynamometer testing,
turn the Electronic Stability
Program (ESP) system off by press-
ing the ESP switch.
After dynamometer testing is com- pleted, turn the ESP system back on
by pressing the ESP switch again.
1. Crankcase emission control system
The positive crankcase ventilation sys-
tem is employed to prevent air pollution
caused by blow-by gases being emitted
from the crankcase. This system supplies
fresh filtered air to the crankcase through
the air intake hose. Inside the crankcase,
the fresh air mixes with blow-by gases,
which then pass through the PCV valve
into the induction system.
2. Evaporative emission controlSystem
The Evaporative Emission Control
System is designed to prevent fuel
vapors from escaping into the atmos-
phere.
Canister
Fuel vapors generated inside the fuel
tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapors absorbed in the
canister are drawn into the surge tank
through the purge control solenoid valve.
Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is con-
trolled by the Engine Control Module
(ECM); when the engine coolant temper-
ature is low during idling, the PCSV clos-
es so that evaporated fuel is not taken
into the engine. After the engine warms-
up during ordinary driving, the PCSV
opens to introduce evaporated fuel to the
engine.

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Index
Jack and tools...................................................................6-8
Jump starting....................................................................6-5
Key positions ...................................................................5-4
Keys ........................................................................\
.........4-3
LabelAir bag warning label ..................................................3-63
E-mark label ................................................................8-10
Tire sidewall labeling ..................................................7-67
Tire specification and pressure label .............................8-9
Vehicle certification label ..............................................8-8
Lane keeping assist system............................................5-56
Lap/shoulder belt ...........................................................3-20
LCD display ...................................................................4-53
Light bulbs .....................................................................7-8\
5
Lighting........................................................................\
..4-96 AFLS (Adaptive Front Lighting System) .................4-103
Auto light/AFLS position ............................................4-98
Battery saver function .................................................4-96
Daytime running light ...............................................4-102
Front fog light............................................................4-101 Headlight (Headlamp) escort function ........................4-96
Headlight (Headlamp) welcome function ...................4-96
Headlight leveling device ..........................................4-102
Headlight position .......................................................4-98
High - beam operation .................................................4-99
Parking light position ..................................................4-97
Rear fog light .............................................................4-101
Smart cornering light ...................................................4-97
Traffic change ..............................................................4-99
Turn signals ...............................................................4-100
Lubricants and capacities.................................................8-5
Luggage net (holder) ...................................................4-145
Luggage rail system .....................................................4-149
Luggage room lamp .....................................................4-109
Luggage side partition .................................................4-138
Luggage side tray.........................................................4-138
Luggage tray ................................................................4-138
Main fuse .......................................................................7\
-74
Maintenance Explanation of scheduled maintenance items .............7-41
Maintenance services....................................................\
.7-5
Maintenance under severe usage conditions .....7-19,30,39
Normal maintenance schedule...........................7-10,21,32
Owner maintenance .......................................................7-7
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