2019 FORD TRANSIT coolant

WARNING: The normal operating
temperature of the exhaust system is
very high. Never work around or attempt
to repair any part of the exhaust system
until it has cooled. Use special care when
working around the diesel oxidation
catalytic converter or the diesel
particulate filter. The diesel oxidation
catalytic converter and the diesel
particulate filter heat up to very high
temperatures after only a short period
of engine operation and remain hot after
you switch the engine off.
Your vehicle has various emission control
components and a diesel particulate filter
that enables it to comply with applicable
exhaust emission standards. It filters
harmful diesel particulates, for example
soot from the exhaust gas.
To avoid damaging the diesel particulate
filter:
• Do not crank the engine for more than
10 seconds at a time.
• Do not push-start or tow-start your
vehicle. Use booster cables. See Jump
Starting the Vehicle
(page 196).
• Do not switch the ignition off when your
vehicle is moving.
• Do not ignore warning lamps or
information messages regarding
exhaust system cleaning and
regeneration.
Note: This could result in damage not
covered by the vehicle Warranty.
On-Board Diagnostics System
Your vehicle has an on-board diagnostics
system that monitors the emission control
system. If any of the following warning
lamps illuminate, this indicates that the
on-board diagnostics system has detected
an emission control system malfunction. Engine coolant temperature
warning lamp.
Ignition warning lamp.
Malfunction indicator lamp.
Powertrain warning Lamp.
Water in fuel warning lamp.
If you continue to drive your vehicle when
the warning lamp is illuminated, the engine
could stop without warning. This could
result in damage not covered by the vehicle
Warranty. Have your vehicle checked as
soon as possible.
See
Warning Lamps and Indicators
(page 93).
Diesel Particulate Filter Automatic
Regeneration WARNING: Do not park or idle your
vehicle over dry leaves, dry grass or other
combustible materials. The regeneration
process creates very high exhaust gas
temperatures and the exhaust will
radiate a considerable amount of heat
during and after regeneration and after
you have switched the engine off. This is
a potential fire hazard. WARNING:
The normal operating
temperature of the exhaust system is
very high. Never work around or attempt
to repair any part of the exhaust system
until it has cooled. Use special care when
working around the diesel oxidation
catalytic converter or the diesel
146
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing Engine Emission Control

The automatic regeneration process is
most effective when you drive at a steady
vehicle speed of 30 mph (48 km/h) or
above for approximately 20 minutes. The
frequency and duration of the regeneration
process varies by how you drive your
vehicle, the outside air temperature and
altitude. Frequency varies between 100 mi
(160 km)
and 310 mi (500 km) and each
regeneration process lasts between 10 and
20 minutes.
Note: Changes in the engine or exhaust
sound may be heard during the regeneration
process.
Note: During regeneration at low speed or
engine idle, you could smell a hot metallic
odor and could notice a clicking metallic
sound. This is due to the high temperatures
reached during the regeneration process.
This is normal.
Diesel Particulate Filter Manual
Regeneration
(If Equipped) WARNING: Do not park or idle your
vehicle over dry leaves, dry grass or other
combustible materials. The regeneration
process creates very high exhaust gas
temperatures and the exhaust will
radiate a considerable amount of heat
during and after regeneration and after
you have switched the engine off. This is
a potential fire hazard. WARNING:
The normal operating
temperature of the exhaust system is
very high. Never work around or attempt
to repair any part of the exhaust system
until it has cooled. Use special care when
working around the diesel oxidation
catalytic converter or the diesel particulate filter. The diesel oxidation
catalytic converter and the diesel
particulate filter heat up to very high
temperatures after only a short period
of engine operation and remain hot after
you switch the engine off.
Diesel particulate filter warning
lamp.
If the diesel particulate filter is
near or at saturation, the warning lamp
appears advising you to initiate diesel
particulate filter manual regeneration.
Before you start manual regeneration, do
the following:
• Park your vehicle outside of any
enclosed structure.
• Make sure the transmission is in park
(P) or neutral (N).
• Make sure the parking brake is on.
• Park your vehicle a minimum of
10 ft
(3 m) from any obstructions and
materials that can easily combust or
melt, for example, paper, leaves, fuels,
plastics and other dry organic material.
• Make sure there is a minimum of 3.2 gal
(12 L)
of fuel in the fuel tank.
• Check the engine oil level.
• Check the engine coolant level.
Manual Regeneration
Where vehicle use has significant engine
idle operation, frequent vehicle speed less
than
25 mph (40 km/h), or driving short
distances where the engine does not fully
warm up, manual regeneration allows you
to start diesel particulate filter cleaning
when the engine is idling.
148
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing Engine Emission ControlE95449

BREAKING-IN
You need to break in new tires for
approximately 300 mi (480 km). During
this time, your vehicle may exhibit some
unusual driving characteristics. The engine
also needs to break in. Avoid hard
accelerations and driving too fast for the
first 1,000 mi (1,600 km). If possible, avoid
carrying heavy loads up steep grades
during the break-in period.
REDUCED ENGINE
PERFORMANCE WARNING: If you continue to drive
your vehicle when the engine is
overheating, the engine could stop
without warning. Failure to follow this
instruction could result in the loss of
control of your vehicle.
If the engine coolant temperature gauge
needle moves to the upper limit position,
the engine is overheating. See
Gauges
(page 91).
You must only drive your vehicle for a short
distance if the engine overheats. The
distance you can travel depends on
ambient temperature, vehicle load and
terrain. The engine continues to operate
with limited power for a short period of
time.
If the engine temperature continues to rise,
the fuel supply to the engine reduces. The
air conditioning switches off and the engine
cooling fan operates continually.
1. Gradually reduce your speed and stop your vehicle as soon as it is safe to do
so.
2. Immediately switch the engine off to prevent severe engine damage.
3. Wait for the engine to cool down. 4. Check the coolant level. See
Engine
Coolant Check (page 236).
5. Have your vehicle checked as soon as possible.
ECONOMICAL DRIVING
The following helps to improve fuel
consumption:
• Regularly check your tire pressures and
make sure that they are inflated to the
correct pressure.
See Technical
Specifications (page 305).
• Follow the recommended maintenance
schedule and carry out the
recommended checks.
• Plan your journey and check the traffic
before you set off.
• Avoid idling the engine in cold weather
or for extended periods. Start the
engine only when you are ready to set
off.
• Do not carry unnecessary weight in your
vehicle as extra weight wastes fuel.
• Do not add unnecessary accessories
to the exterior of your vehicle, for
example running boards. If you use a
roof rack, remember to fold it down or
remove it when not in use.
• Drive smoothly, accelerate gently and
anticipate the road ahead to avoid
heavy braking.
• Switch off all electric systems when
not in use, for example air conditioning.
Make sure that you unplug any
accessories from the auxiliary power
points when not in use.
191
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing Driving Hints

Protected Component
Fuse Rating
Fuse Number
Crankcase pressure sensor.
7.5 A
F28
Not used.
-
F29 Positive crankcase ventilation valve heater element.
7.5 A
Cooling fan.
60 A
F30 Not used.
-
Not used.
-
F31
Windshield wiper motor.
30 A
F32
Not used.
-
F33
Not used.
-
F34
Powertrain control module.
15 A
F35
Particulate matter sensor.
15 A
F36 Selective catalytic reduction system.
Nitrogen oxides sensor.
Fuel volume control valve.
7.5 A
F37
Not used.
-
F38 Air conditioning clutch.
7.5 A
Exhaust gas temperature sensor.
15 A
F39 Fuel vaporizer system fuel pump.
Coolant bypass solenoid valve.
Low-speed cooling fan.
High-speed cooling fan. Protected Component
Relay Number
Ignition relay 3.
R1
Not used.
R2
Not used.
R3
Not used.
R4
Not used.
R5
Windshield wiper on/off relay.
R6
211
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing Fuses

Protected Component
Fuse Rating
Fuse Number
Audio unit.
3 A
F29
Cooling fan.
40 A
F30
Cooling fan.
40 A
F31
Windshield wiper motor.
30 A
F32
Not used.
-
F33
Not used.
-
F34
Powertrain control module.
20 A
F35
Mass air flow sensor.
20 A
F36
Not used.
-
F37
Air conditioning clutch.
20 A
F38
Exhaust gas temperature sensor -3.7L.
7.5 A
F39 Fuel vaporizer system fuel pump -3.7L.
Coolant bypass solenoid valve -3.7L.
Low-speed cooling fan -3.7L.
High-speed cooling fan -3.7L.
Exhaust gas temperature sensor - 3.5L Ecoboost.
10 A Fuel vaporizer system fuel pump - 3.5L Ecoboost.
Coolant bypass solenoid valve - 3.5L Ecoboost.
Low-speed cooling fan - 3.5L Ecoboost.
High-speed cooling fan - 3.5L Ecoboost. Protected Component
Relay Number
Ignition relay 3.
R1
Not used.
R2
Not used.
R3
Not used.
R4
Cooling fan.
R5
Windshield wiper on/off relay.
R6
Windshield wiper high/low speed relay.
R7
Brake vacuum pump.
R8
220
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing Fuses

UNDER HOOD OVERVIEW - 3.2L POWER STROKE DIESEL
Air cleaner. See Changing the Engine Air Filter (page 255).
A
Engine oil dipstick *
. See
Engine Oil Dipstick (page 234).
B
Engine oil filler cap *
. See
Engine Oil Check (page 234).
C
Brake and clutch fluid reservoir *
. See
Brake Fluid Check (page 241).
D
Engine coolant reservoir *
. See
Engine Coolant Check (page 236).
E
Engine compartment fuse box. See
Fuses (page 208).
F
Power steering fluid reservoir *
. See
Power Steering Fluid Check (page 241).
G
Washer fluid reservoir *
. See
Washer Fluid Check (page 242).
H
* The filler caps and the engine oil dipstick are colored for easy identification.
231
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing MaintenanceE174603
ABCDE
FGH

UNDER HOOD OVERVIEW - 3.5L ECOBOOST™
Air cleaner. See Changing the Engine Air Filter (page 256).
A
Engine oil dipstick *
. See
Engine Oil Dipstick (page 234).
B
Brake fluid reservoir *
. See
Brake Fluid Check (page 241).
C
Engine coolant reservoir *
. See
Engine Coolant Check (page 236).
D
Engine compartment fuse box. See
Fuses (page 208).
E
Engine oil filler cap *
. See
Engine Oil Check (page 234).
F
Power steering fluid reservoir *
. See
Power Steering Fluid Check (page 241).
G
Washer fluid reservoir *
. See
Washer Fluid Check (page 242).
H
* The filler caps and the engine oil dipstick are colored for easy identification.
232
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing MaintenanceE174601
ACD
EGH
B
F

UNDER HOOD OVERVIEW - 3.7L
Air cleaner. See Changing the Engine Air Filter (page 257).
A
Engine oil dipstick *
. See
Engine Oil Dipstick (page 234).
B
Brake fluid reservoir *
. See
Brake Fluid Check (page 241).
C
Engine coolant reservoir *
. See
Engine Coolant Check (page 236).
D
Engine compartment fuse box. See
Fuses (page 208).
E
Engine oil filler cap *
. See
Engine Oil Check (page 234).
F
Power steering fluid reservoir *
. See
Power Steering Fluid Check (page 241).
G
Washer fluid reservoir *
. See
Washer Fluid Check (page 242).
H
* The filler caps and the engine oil dipstick are colored for easy identification.
233
2019 Transit (TTH) Canada/United States of America, Vehicles Built From: 02-01-2019, KK3J 19A321 AB enUSA, Edition date: 201812, First-Printing MaintenanceE174602
ACD
EGH
B
F