
Under Hood Overview - 1.6L Duratec-16V
Ti-VCT (Sigma) .......................................183
Engine Oil Dipstick - 1.6L Duratec-16V Ti-VCT (Sigma) .......................................
185
Engine Oil Check ..........................................
185
Oil Change Indicator Reset ......................
186
Engine Cooling Fan .....................................
186
Engine Coolant Check ................................
187
Automatic Transmission Fluid Check ........................................................................\
..
191
Brake Fluid Check .........................................
191
Clutch Fluid Check - Manual Transmission .............................................
192
Washer Fluid Check ....................................
192
Changing the 12V Battery .........................
192
Checking the Wiper Blades .....................
194
Changing the Front Wiper Blades .........
194
Changing the Rear Wiper Blades ..........
194
Adjusting the Headlamps ........................
195
Removing a Headlamp .............................
196
Changing a Bulb - 4-Door ........................
197
Changing a Bulb - 5-Door .......................
202
Bulb Specification Chart ..........................
207
Changing the Engine Air Filter ...............
209
Drive Belt Routing - 1.6L Duratec-16V Ti-VCT (Sigma) .......................................
210
Vehicle Care
Cleaning Products ........................................
211
Cleaning the Exterior ..................................
212
Waxing .............................................................
213
Cleaning the Engine ....................................
214
Cleaning the Windows and Wiper Blades ........................................................................\
.
214
Cleaning the Interior ...................................
214
Cleaning the Instrument Panel and Instrument Cluster Lens ........................
215
Cleaning Leather Seats .............................
216
Repairing Minor Paint Damage ..............
216
Cleaning the Wheels ..................................
216
Vehicle Storage .............................................
217Wheels and Tires
General Information
...................................
219
Tire Care ..........................................................
219
Using Summer Tires ..................................
234
Using Winter Tires ......................................
234
Using Snow Chains ....................................
234
Tire Pressure Monitoring System ..........
234
Changing a Road Wheel ..........................
238
Technical Specifications ...........................
241
Capacities and Specifications
Engine Specifications - 1.6L Duratec-16V Ti-VCT (Sigma) ......................................
243
Transmission Specifications - Automatic Transmission ............................................
243
Transmission Specifications - 5-Speed Manual Transmission ...........................
244
Motorcraft Parts - 1.6L Duratec-16V Ti-VCT (Sigma) ......................................
245
Vehicle Identification Number ...............
246
Vehicle Certification Label ......................
247
Transmission Code Designation ............
247
Capacities and Specifications - 1.6L Duratec-16V Ti-VCT (Sigma) ............
248
Audio System
General Information ..................................
254
Audio Unit - Vehicles With: AM/FM/CD ........................................................................\
255
Audio Unit - Vehicles With: AM/FM/CD/ SYNC ...........................................................
259
Audio Unit - Vehicles With: Touchscreen Display ........................................................
263
Audio Unit - Vehicles With: Sony Audio System/Touchscreen Display ...........
264
Digital Radio .................................................
266
Satellite Radio .............................................
268
Audio Input Jack ...........................................
271
USB Port .........................................................
272
Media Hub ......................................................
272
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It illuminates when you engage
the parking brake and the
ignition is on.
If it illuminates when your vehicle is
moving, make sure the parking brake is
disengaged. If the parking brake is
disengaged, this indicates low brake fluid
level or a brake system fault. Have your
vehicle immediately checked.
If it does not illuminate when you switch
the ignition on, or flashes when the engine
is running, this indicates a malfunction.
Have your vehicle checked as soon as
possible.
Cruise Control Indicator It illuminates when you switch
the system on.
See Using Cruise Control
(page 146).
Direction Indicator It illuminates when you switch a
direction indicator or the hazard
flashers on. Flashes during
operation. An increase in the rate of
flashing warns of a failed indicator bulb.
Door Ajar Warning Lamp It illuminates when you switch
the ignition on and remains on if
any door or the hood is open.
Engine Coolant Temperature
Warning Lamp If it illuminates when your vehicle
is moving, this indicates that the
engine is overheating. Stop your
vehicle as soon as it is safe to do so and
switch the engine off. Have your vehicle
checked as soon as possible. Engine Oil Change Required
Indicator It illuminates when your vehicle
requires an engine oil and oil
filter change.
Engine Warning Lamps Powertrain Warning Lamp
If it illuminates when the engine is running
this indicates a malfunction. Drive in a
moderate fashion (avoid heavy
acceleration and deceleration). Continuing
to drive your vehicle may cause reduced
power or the engine to stop. Switch the
ignition off and attempt to restart the
engine. Have your vehicle checked as soon
as possible.
Note: This warning lamp could indicate an
engine or transmission system malfunction. Malfunction Indicator Lamp
If it illuminates when the engine is running
this indicates a malfunction. The On Board
Diagnostics system has detected a
malfunction of the vehicle emission control
system.
If it flashes, engine misfire may be
occurring. Increased exhaust gas
temperatures could damage the catalytic
converter or other vehicle components.
Drive in a moderate fashion (avoid heavy
acceleration and deceleration) and have
your vehicle immediately serviced.
It illuminates when you switch the ignition
on prior to engine start to check the bulb
and to indicate whether your vehicle is
ready for Inspection and Maintenance
(I/M) testing.
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Action
Message Indic-
ator
Message
See Remote Control (page 47).
Displays if you switch the ignition on
without starting the engine.
Amber
Switch ignition off Press
ENGINE Start/Stop
button
See
Keyless Starting (page 113).
See
Keyless Entry (page 61).
-
Close trunk or use spare
key
Lighting Action
Message Indic-
ator
Message
Displays if a direction indicator bulb fails.
-
Left Indicator malfunc-
tion Change bulb
See
Changing a Bulb (page 202).
-
Right Indicator malfunc-
tion Change bulb
Maintenance Action
Message Indic-
ator
Message
Displays if the brake fluid level is low or if
there is a brake system fault.
Red
Brake fluid level low
Service now
See
Brake Fluid Check (page 191).
Have your vehicle immediately checked.
Have your vehicle immediately checked.
Red
Brake system fault Stop
safely
Have your vehicle checked as soon as
possible.
Amber
Engine malfunction
Service now
Displays when the engine oil life is depleted
and your vehicle requires an oil change.
-
Engine oil change due
Service required
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Illumination of the service engine soon
indicator, charging system warning light or
the temperature warning light, fluid leaks,
strange odors, smoke or loss of engine
power could indicate that the emission
control system is not working properly.
An improperly operating or damaged
exhaust system may allow exhaust to
enter the vehicle. Have a damaged or
improperly operating exhaust system
inspected and repaired immediately.
Do not make any unauthorized changes to
your vehicle or engine. By law, vehicle
owners and anyone who manufactures,
repairs, services, sells, leases, trades
vehicles, or supervises a fleet of vehicles
are not permitted to intentionally remove
an emission control device or prevent it
from working. Information about your
vehicle
’s emission system is on the Vehicle
Emission Control Information Decal
located on or near the engine. This decal
also lists engine displacement.
Please consult your warranty information
for complete details.
On-Board Diagnostics (OBD-II)
Your vehicle has a computer known as the
on-board diagnostics system (OBD-II) that
monitors the engine ’s emission control
system. The system protects the
environment by making sure that your
vehicle continues to meet government
emission standards. The OBD-II system
also assists a service technician in properly
servicing your vehicle. When the service engine soon
indicator illuminates, the OBD-II
system has detected a
malfunction. Temporary malfunctions may
cause the service engine soon indicator to
illuminate. Examples are: 1. Your vehicle has run out of fuel
—the
engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel —the engine may misfire or run
poorly.
3. The fuel fill inlet may not have closed properly. See Refueling (page 120).
4. Driving through deep water —the
electrical system may be wet.
You can correct these temporary
malfunctions by filling the fuel tank with
good quality fuel, properly closing the fuel
fill inlet or letting the electrical system dry
out. After three driving cycles without these
or any other temporary malfunctions
present, the service engine soon indicator
should stay off the next time you start the
engine. A driving cycle consists of a cold
engine startup followed by mixed city and
highway driving. No additional vehicle
service is required.
If the service engine soon indicator remains
on, have your vehicle serviced at the first
available opportunity. Although some
malfunctions detected by the OBD-II may
not have symptoms that are apparent,
continued driving with the service engine
soon indicator on can result in increased
emissions, lower fuel economy, reduced
engine and transmission smoothness and
lead to more costly repairs.
Readiness for Inspection and
Maintenance (I/M) Testing
Some state and provincial and local
governments may have
Inspection/Maintenance (I/M) programs
to inspect the emission control equipment
on your vehicle. Failure to pass this
inspection could prevent you from getting
a vehicle registration. If the service engine soon
indicator is on or the bulb does
not work, your vehicle may need
service. See On-Board Diagnostics.
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Your vehicle may not pass the I/M test if
the service engine soon indicator is on or
not working properly (bulb is burned out),
or if the OBD-II system has determined
that some of the emission control systems
have not been properly checked. In this
case, the vehicle is not ready for I/M
testing.
If the vehicle
’s engine or transmission has
just been serviced, or the battery has
recently run down or been replaced, the
OBD-II system may indicate that the
vehicle is not ready for I/M testing. To
determine if the vehicle is ready for I/M
testing, turn the ignition key to the on
position for 15 seconds without cranking
the engine. If the service engine soon
indicator blinks eight times, it means that
the vehicle is not ready for I/M testing; if
the service engine soon indicator stays on
solid, it means that your vehicle is ready
for I/M testing.
The OBD-II system checks the emission
control system during normal driving. A
complete check may take several days.
If the vehicle is not ready for I/M testing,
you can perform the following driving cycle
consisting of mixed city and highway
driving:
1. 15 minutes of steady driving on an expressway or highway followed by 20
minutes of stop-and-go driving with at
least four 30-second idle periods.
2. Allow your vehicle to sit for at least eight hours with the ignition off. Then,
start the vehicle and complete the
above driving cycle. The vehicle must
warm up to its normal operating
temperature. Once started, do not turn
off the vehicle until the above driving
cycle is complete.
If the vehicle is still not ready for I/M
testing, you need to repeat the above
driving cycle.
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2. Slightly rotate the wiper blade.
3. Disengage the wiper blade from the
wiper arm.
4. Remove the wiper blade.
5. Install in the reverse order.
Note: Make sure that the wiper blade locks
into place.
ADJUSTING THE HEADLAMPS
Vertical Aim Adjustment
If your vehicle has been involved in an
accident, have the alignment of your
headlamps checked by an authorized
dealer. Headlamp Aiming Target 8 feet (2.4 meters)
A
Center height of lamp to ground
B
25 feet (7.6 meters)
C
Horizontal reference line
D
Vertical Aim Adjustment Procedure
1. Park your vehicle directly in front of a wall or screen on a level surface,
approximately 25 feet (7.6 meters)
away.
2. Measure the height of the headlamp bulb center from the ground and mark
an 8 foot (2.4 meter) horizontal
reference line on the vertical wall or
screen at this height.
Note: To see a clearer light pattern for
adjusting, you may want to block the light
from one headlamp while adjusting the
other.
3. Turn on the low beam headlamps to illuminate the wall or screen and open
the hood.
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3. Disconnect the electrical connector.
4. Remove the headlamp.
Note:
When fitting the headlamp, make
sure that you reconnect the electrical
connector correctly.
Note: When fitting the headlamp, make
sure that you fully engage the headlamp in
the retaining clips.
CHANGING A BULB - 4-DOOR WARNING: Switch the lamps and
the ignition off. WARNING: Let the bulb cool down
before removing it. WARNING:
Do not touch the glass
of the bulb.
Note: Only fit bulbs of the correct
specification.
Note: The following instructions describe
how to remove the bulbs. Fit replacements
in the reverse order unless otherwise stated. Headlamp
Note:
Remove the covers to gain access to
the bulbs. Side marker
A
Headlamp low beam
B
Headlamp high beam
C
Direction indicator
D
Side Marker
1. Remove the headlamp. See Removing a Headlamp
(page 196). 2. Remove the bulb holder.
3. Remove the bulb.
Headlamp Low Beam
1. Remove the headlamp. See
Removing a Headlamp
(page 196).
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2. Remove the cover.
3. Disconnect the electrical connector.
4. Release the clip and remove the bulb.
Note:
Do not touch the glass of the bulb.
Headlamp High Beam
1. Remove the headlamp. See Removing a Headlamp (page 196). 2. Remove the cover. 3. Turn the bulb counterclockwise and
remove it.
Note: Do not touch the glass of the bulb.
Direction Indicator
1. Remove the headlamp. See Removing a Headlamp
(page 196). 2.
Turn the bulb holder counterclockwise
and remove it.
3. Gently press the bulb into the bulb holder, turn it counterclockwise and
remove it.
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