2019 FORD F650/750 fuel filter

Warning Lamps and Indicators
...............60
Audible Warnings and Indicators ............
63
Information Displays
General Information ....................................
64
Information Messages .................................
67
Climate Control
Manual Climate Control ..............................
72
Hints on Controlling the Interior Climate ........................................................................\
...
73
Heated Exterior Mirrors ...............................
74
Seats
Sitting in the Correct Position ...................
75
Head Restraints ..............................................
75
Manual Seats ...................................................
77
Power Seats ....................................................
78
Rear Seats .......................................................
80
Front Seat Armrest ........................................
81
Rear Seat Armrest .........................................
81
Auxiliary Power Points
Auxiliary Power Points ................................
83
Storage Compartments
Overhead Console ........................................
85
Starting and Stopping the Engine
General Information ....................................
86
Ignition Switch ...............................................
86
Starting a Gasoline Engine ........................
87
Starting a Diesel Engine .............................
88
Switching Off the Engine ...........................
89
Engine Idle Shutdown .................................
90
Engine Block Heater ....................................
90
Fuel and Refueling
Safety Precautions .......................................
92Fuel Quality - Diesel
.....................................
93
Fuel Quality - Gasoline ...............................
96
Running Out of Fuel - Diesel .....................
97
Running Out of Fuel - Gasoline ................
97
Refueling - Diesel ..........................................
97
Refueling - Gasoline ....................................
98
Fuel Consumption ......................................
100
Fuel Tank Selector Switch ........................
101
Engine Emission Control
Emission Law ................................................
102
Catalytic Converter .....................................
103
Selective Catalytic Reductant System - Diesel ...........................................................
105
Diesel Particulate Filter .............................
109
Transmission
Automatic Transmission ............................
115
Power Take-Off .............................................
119
Rear Axle
General Information ...................................
120
Limited Slip Differential ............................
120
Electronic Locking Differential ...............
120
2-Speed Rear Axle ........................................
121
Brakes
General Information ....................................
122
Hints on Driving With Anti-Lock Brakes ........................................................................\
.
123
Parking Brake .................................................
123
Air Brakes ........................................................
126
Exhaust Brake ................................................
127
Trailer Brakes .................................................
129
Traction Control
Principle of Operation ................................
133
Using Traction Control - Vehicles With: Air Brakes ....................................................
133
2
F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Table of Contents

Using Traction Control - Vehicles With:
Hydraulic Brakes ......................................133
Stability Control
Principle of Operation ................................
135
Using Stability Control ..............................
136
Cruise Control
Principle of Operation ................................
138
Using Cruise Control ...................................
138
Driving Aids
Steering ...........................................................
140
Load Carrying
Load Limit ........................................................
141
Air Suspension ..............................................
142
Towing
Towing a Trailer ............................................
144
Recommended Towing Weights ...........
145
Essential Towing Checks ..........................
146
Fifth Wheel Operation ...............................
147
Driving Hints
Breaking-In ....................................................
149
General Driving Points ...............................
149
Economical Driving .....................................
150
Cold Weather Precautions ........................
151
Driving Through Water ...............................
153
Roadside Emergencies
Roadside Assistance ..................................
154
Hazard Flashers ............................................
155
Fuel Shutoff ...................................................
155
Jump Starting the Vehicle ........................
156
Transporting the Vehicle ..........................
158
Customer Assistance
Ford Credit .....................................................
160Getting the Services You Need
..............
160
In California (U.S. Only) .............................
161
The Better Business Bureau (BBB) Auto Line Program (U.S. Only) .....................
162
Utilizing the Mediation/Arbitration Program (Canada Only) .......................
163
Getting Assistance Outside the U.S. and Canada ........................................................
163
Ordering Additional Owner's Literature ........................................................................\
.
164
Reporting Safety Defects (U.S. Only) ........................................................................\
.
165
Reporting Safety Defects (Canada Only) ........................................................................\
.
165
Fuses
Fuse Specification Chart ...........................
167
Changing a Fuse ...........................................
176
Vehicle Inspection Guide
Vehicle Inspection Information ..............
178
Maintenance
General Information ...................................
187
Opening and Closing the Hood .............
188
Under Hood Overview - 6.7L Diesel ......
190
Under Hood Overview - 6.8L ...................
191
Engine Oil Dipstick - 6.7L Diesel .............
192
Engine Oil Dipstick - 6.8L .........................
192
Engine Oil Check - 6.7L Diesel ................
192
Engine Oil Check - 6.8L .............................
193
Changing the Engine Oil and Oil Filter ........................................................................\
.
194
Changing the Crankcase Vent Filter Element - 6.7L Diesel .............................
195
Oil Change Indicator Reset ......................
196
Engine Coolant Check - 6.7L Diesel ......
196
Engine Coolant Check - 6.8L .................
200
Automatic Transmission Fluid Check ........................................................................\
204
Brake Fluid Check .......................................
205
3
F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Table of Contents

Power Steering Fluid Check
...................206
Washer Fluid Check ...................................
206
Draining the Fuel Filter Water Trap - 6.7L Diesel ...........................................................
207
Fuel Filter - 6.8L ..........................................
207
Changing the 12V Battery ........................
208
Checking the Wiper Blades .....................
210
Changing the Wiper Blades .....................
210
Adjusting the Headlamps ........................
210
Removing a Headlamp ..............................
212
Changing a Bulb ...........................................
212
Changing the Engine Air Filter - 6.7L Diesel ............................................................
213
Changing the Engine Air Filter - 6.8L ........................................................................\
.
216
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters ............................................................
218
Electrical System Inspection ...................
221
Air Induction System Inspection ............
221
Exhaust System Inspection ....................
222
Brake System Inspection .........................
222
Axle Inspection ............................................
225
Steering System Inspection ....................
226
Suspension System Inspection .............
227
Frame and Tow Hook Inspection ..........
227
Rear Axle Fluid Check ................................
227
Spring U-Bolt Check ..................................
228
Vehicle Care
General Information ..................................
229
Cleaning Products ......................................
229
Cleaning the Exterior .................................
229
Waxing .............................................................
231
Cleaning the Engine ....................................
231
Cleaning the Windows and Wiper Blades ........................................................................\
.
231
Cleaning the Interior ...................................
232
Cleaning the Instrument Panel and Instrument Cluster Lens .......................
232
Repairing Minor Paint Damage ..............
233Cleaning the Wheels
..................................
233
Vehicle Storage ............................................
234
Wheels and Tires
Tire Care .........................................................
236
Using Snow Chains .....................................
251
Changing a Road Wheel ...........................
251
Technical Specifications ..........................
253
Capacities and Specifications
Engine Specifications - 6.7L Diesel ......
255
Engine Specifications - 6.8L ..................
256
Motorcraft Parts - 6.7L Diesel .................
257
Motorcraft Parts - 6.8L .............................
258
Vehicle Identification Number ...............
259
Vehicle Certification Label ......................
260
Transmission Code Designation ...........
260
Capacities and Specifications - 6.7L Diesel ...........................................................
261
Capacities and Specifications - 6.8L ........................................................................\
269
Bulb Specification Chart ..........................
275
Audio System
General Information ...................................
277
Audio Unit - Vehicles With: AM/FM ......
278
Audio Unit - Vehicles With: AM/FM/CD/ SYNC ...........................................................
279
Satellite Radio .............................................
282
Audio Input Jack .........................................
284
USB Port ........................................................
285
Media Hub .....................................................
285
SYNC™
General Information ..................................
287
Using Voice Recognition ..........................
289
Using SYNC™ With Your Phone ............
291
Using SYNC™ With Your Media Player ........................................................................\
303
4
F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Table of Contents

Right-hand side.
A
Left-hand side.
B
Warnings WARNING: Throughout this guide,
you will find warnings identified by the
warning symbol. Warnings remind you
to be especially careful to reduce the risk
of personal injury.
Diesel Engine Information
The diesel engine fuel system is a
pressurized two-stage filtration system
and consists of:
• A frame-mounted Fuel and Water
Separator primary filter with an electric
fuel pump and water drain
• An engine-mounted secondary fuel
filter
• A fuel injector for each cylinder (8
total)
• A high-pressure fuel pump
• A high-pressure fuel rail for each
cylinder bank (2 total)
• Numerous high-pressure pipes from
the high-pressure pump to the rails,
and rails to the injectors The fuel and water separator removes
both water and impurities from the fuel.
The engine-mounted filter filters finer
impurities from the diesel fuel. The
engine-mounted fuel filter and the
frame-mounted fuel filter should be
changed at the recommended service
interval or when indicated by the
information display LOW FUEL PRESSURE
message. See Scheduled Maintenance
(page 322).
The fuel and water separator should be
drained at regular intervals (recommended
at every oil change) or when indicated by
the information display and water in fuel
indicator light. See
Fuel Quality (page
93).
Proper fuel filter maintenance and prompt
water draining when the water in fuel light
illuminates is essential to prevent injection
equipment damage. Ignoring the water in
fuel light or the information display
message WATER IN FUEL DRAIN FILTER
can cause your vehicle to go into a reduced
power mode.
A frame-mounted electric fuel pump
located inside the fuel and water separator
draws fuel from the fuel tank to provide
pressurized fuel to the engine. The fuel
pump contains a pressure relief valve for
overpressure protection in the event of
restricted flow.
The fuel injection system is controlled
through the powertrain control module.
Engine Protection Mode
Ford diesel engines are equipped with
engine protection and emission control
systems. These systems monitor critical
temperatures and pressures, and modify
engine operation accordingly. These
modified engine performance
characteristics are normal.
8
F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing IntroductionE154903

If these modified engine performance
characteristics persist for an extended
period and either the service engine soon
or powertrain malfunction, reduced power,
electronic throttle control light is
illuminated, have the system checked by
an authorized dealer.
Service engine soon
Powertrain malfunction, reduced
power, electronic throttle control
Diesel Lubrication System
It is important to change the engine oil at
the recommended service intervals or
when indicated by the information display
to maintain oil viscosity. Extending the oil
and filter change interval beyond the
recommended interval can negatively
affect engine performance, fuel economy
and engine life. See Engine Oil Check
(page 192).
Engine and secondary cooling system
The cooling system contains a primary
cooling loop to cool the engine and a
secondary cooling loop to cool the
transmission, charge air, and fuel. The
coolant serves three primary purposes: to
provide heat transfer, freeze point
protection, and corrosion protection using
additives.
Vehicles with diesel engines typically are
used to carry heavy loads and accumulate
mileage rapidly. These two factors may
cause the additives in the coolant to wear
out in a shorter time. You can find more
information about coolant additives and
coolant change intervals in the coolant
chapter. See
General Maintenance
Information (page 322). Operating the
engine with insufficient coolant or coolant
additive can cause severe engine damage. Selective catalytic reduction system
Your vehicle is equipped with a selective
catalytic reduction system designed to
reduce emission levels of nitrogen oxides
from the exhaust of your diesel engine. This
system relies on the use of Diesel Exhaust
Fluid (DEF) that you must replenish at
certain intervals. Failure to maintain proper
DEF levels or if the DEF becomes
contaminated will result in vehicle speed
limitations or result in your vehicle entering
an idle-only mode. See
Selective
Catalytic Reductant System (page 105).
Minor Troubleshooting Guide
If the engine won ’t crank WARNING:
Battery posts,
terminals and related accessories
contain lead and lead compounds. Wash
hands after handling.
Turn on the headlights. If the lights are dim,
do not go on at all or when the ignition is
turned to the start position, the lights
become dim or go out, the battery
connections may be loose or corroded, or
the battery may be discharged. If there is
a clicking or stuttering sound coming from
the engine compartment when you turn
the key to the start position, this may also
indicate a loose or corroded battery
connection.
Check the battery connections at the
battery posts, cable connection to the
engine grounding point and at the starter
connection.
If you suspect a discharged battery, have
it checked and corrected.
9
F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Introduction

•
The gearshift lever must be in P (Park)
or N (Neutral) in order for the starter
to operate.
• Try operating the starter switch several
times. This operation may clean
potentially corroded contacts or make
the switch temporarily operable until
you can reach the dealer.
• If all electrical connections are tight
and you need assistance to start, See
Jump Starting the Vehicle (page 156
).
If engine cranks but won ’t start
Prolonged starter cranking (in excess of 10
seconds) could cause damage to the
starter motor or the high-pressure fuel
pump.
• Check the fuel gauge. You may be out
of fuel. If the gauge shows that there
is fuel in the tank, the trouble may be
in the electrical system or the fuel
system. If equipped with an auxiliary
tank, be sure that the tank control
switch is set for the tank with fuel and
not on an empty tank.
• Leaving your ignition key turned to on
for over two minutes without starting
may make starting difficult because
the glow plugs will cease activation.
Reset the system by turning the ignition
key to off and then back to on again.
Note: If the system is out of fuel and the
engine will not start, do not continue
cranking the engine. Continued cranking can
damage the high-pressure fuel pump.
If the engine runs hot
The following could cause the engine to
overheat:
• Lack of coolant
• Dirty cooling system.
• Plugged radiator fins, A/C condenser
and/or oil cooler
• Malfunctioning fan drive •
Driving with frozen coolant
• Sticking thermostat
• Overloading or pulling heavy trailers
during hot weather
• Grill or radiator air blockage
• Slipping or missing drive belt
• Plugged or very dirty air filter
If fuses burn out WARNING:
Replacement fuses
and circuit breakers must always be the
same rating as the original equipment
shown. Never replace a fuse or circuit
breaker with one of a higher rating.
Higher rated fuses or circuit breakers
could allow circuit overloading in the
event of a circuit malfunction, resulting
in severe vehicle damage or personal
injury due to fire.
Burned-out or blown fuses usually indicate
an electrical short-circuit, although a fuse
may occasionally burn out from vibration.
Insert a second fuse. If this fuse
immediately burns out and you cannot
locate the cause, return your vehicle to
your dealer for a circuit check. See
Changing a Fuse
(page 176).
Selective catalytic reduction system
speed limit and Idle-only modes
If the vehicle ’s speed is limited or in an
idle-only mode, the selective catalytic
reduction system may be limiting the
vehicle ’s functions due to low or
contaminated DEF. Check the DEF. See
Selective Catalytic Reductant System
(page
105).
SYMBOLS GLOSSARY
These are some of the symbols you may
see on your vehicle.
10
F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Introduction

Air conditioning system
Air conditioning system lubricant
type
Anti-lock braking system
Avoid smoking, flames or sparks
Battery
Battery acid
Brake fluid - non petroleum
based
Brake system
Brake system
Cabin air filter
Check fuel cap
Child safety door lock or unlock
Child seat lower anchor
Child seat tether anchor
Cruise control Do not open when hot
Engine air filter
Engine coolant
Engine coolant temperature
Engine oil
Explosive gas
Fan warning
Fasten seatbelt
Flammable
Front airbag
Front fog lamps
Fuel pump reset
Fuse compartment
Hazard flashers
Heated rear window
11
F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing IntroductionE162384 E231157 E270480 E71340 E71880 E231160 E67017

Wait to Start (If Equipped)
Illuminates when you switch the
ignition on as part of the
pre-start system. Wait until the
wait to start indicator turns off before
attempting to start vehicle. WARNING:
Do not use starting
fluid, for example ether, in the air intake
system. Such fluid could cause
immediate explosive damage to the
engine and possible personal injury.
Water in Fuel
(If Equipped) Illuminates when the fuel
filter/water separator has a
significant quantity of water in
it.
If the light illuminates when the engine is
running, stop the vehicle as soon as safely
possible, shut off the engine, then drain the
fuel filter/water separator.
Allowing water to stay in the system could
result in extensive damage to, or failure of,
the fuel injection system. WARNING:
Do not drain the
water-in-fuel separator while the engine
is running. Failure to follow this warning
may result in fire, serious injury, death or
property damage.
AUDIBLE WARNINGS AND
INDICATORS
Beltminder Warning
Sounds when a safety belt is unfastened
in an occupied seat and your vehicle is
moving. Door Ajar
Sounds when a door is not fully closed and
your vehicle is moving.
Headlamps On Warning Chime
Sounds when you remove the key from the
ignition and open the driver's door and you
have left the headlamps or parking lamps
on.
Key in Ignition Warning Chime
Sounds when you open the driver's door
and you have left the key in the ignition
with it in the off or accessory position.
Parking Brake On Warning Chime
Sounds when you have left the parking
brake on and drive your vehicle. If the
warning chime remains on after you have
released the parking brake, have the
system checked by your authorized dealer
immediately.
63
F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Instrument Cluster