2019 FORD F-59 catalytic converter

Introduction
About This Manual..........................................5
Symbols Glossary............................................5
Perchlorate.........................................................7
Ford Credit..........................................................8
Replacement Parts Recommendation.............................................................................8
Special Notices................................................8
Mobile Communications Equipment.............................................................................9
Export Unique Options................................10
Environment
Protecting the Environment........................11
Steering Wheel
Adjusting the Steering Wheel....................12
Cruise Control..................................................12
Wipers and Washers
Windshield Wipers.........................................13
Windshield Washers.....................................13
Lighting
Lighting Control..............................................14
Instrument Lighting Dimmer.....................14
Daytime Running Lamps.............................15
Direction Indicators.......................................15
Instrument Cluster
Gauges...............................................................16
Warning Lamps and Indicators.................18
Audible Warnings and Indicators.............19
Information Displays
General Information......................................21
Information Messages.................................22
Starting and Stopping theEngine
General Information.....................................25
Ignition Switch................................................25
Starting a Gasoline Engine........................25
Engine Block Heater.....................................27
Fuel and Refueling
Safety Precautions.......................................29
Fuel Quality.....................................................29
Running Out of Fuel.....................................30
Refueling............................................................31
Fuel Consumption.........................................32
Engine Emission Control
Emission Law..................................................34
Catalytic Converter.......................................35
Transmission
Automatic Transmission............................38
Brakes
General Information......................................41
Hints on Driving With Anti-Lock Brakes...........................................................................41
Parking Brake..................................................42
Cruise Control
Principle of Operation.................................43
Using Cruise Control....................................43
Load Carrying
Load Limit........................................................45
Towing
Towing a Trailer..............................................50
Recommended Towing Weights..............51
Essential Towing Checks............................53
Towing the Vehicle on Four Wheels.......55
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Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Table of Contents

If the light remains on while the engine isrunning, this indicates inadequate hydraulicbooster pressure or reserve pump systemfailure. Stop the vehicle as soon aspossible and seek service immediately byyour authorized dealer.
Cruise Control Indicator
Illuminates when you switch thisfeature on. See Using CruiseControl (page 43).
Direction Indicator
Illuminates when the left or rightdirection indicator or the hazardwarning flasher is turned on. Ifthe indicators stay on or flash faster, checkfor a burned out bulb.
Electronic Throttle Control
Illuminates when the engine hasdefaulted to a limp-homeoperation. See your authorizeddealer as soon as possible.
Fasten Seatbelt Warning Lamp
It illuminates and a chimesounds until you fasten theseatbelts.
Headlamp High Beam Indicator
Illuminates when you switch thehigh beam headlamps on. It willflash when you use theheadlamp flasher.
Service Engine Soon
If it illuminates when the engineis running this indicates amalfunction. The On BoardDiagnostics system has detected amalfunction of the vehicle emission controlsystem.
If it flashes, engine misfire may beoccurring. Increased exhaust gastemperatures could damage the catalyticconverter or other vehicle components.Drive in a moderate fashion (avoid heavyacceleration and deceleration) and haveyour vehicle immediately serviced.
It illuminates when you switch the ignitionon prior to engine start to check the bulband to indicate whether your vehicle isready for Inspection and Maintenance(I/M) testing.
Normally, it illuminates until the engine iscranked and automatically turns off if nomalfunctions are present. However, if after15 seconds it flashes eight times, thisindicates that your vehicle is not ready forInspection and Maintenance (I/M) testing.See Emission Law (page 34).
Tow Haul Indicator
Illuminates when the tow/haulfeature has been activated. If thelight flashes steadily, have thesystem serviced immediately, damage tothe transmission could occur.
AUDIBLE WARNINGS AND
INDICATORS
Fail-Safe Cooling Warning Chime
Sounds when the coolant gauge pointerhas moved to hot. There are three stagesof chimes:
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•Incorrect fuel for climatic conditions.
•Incorrect engine oil viscosity forclimactic conditions.
Note:Some vehicles have a lifetime fuelfilter that is integrated with the fuel tank.Regular maintenance or replacement is notneeded.
Note:If these checks do not help youcorrect the concern, have your vehiclechecked as soon as possible.
Noise Emissions Warranty,Prohibited Tampering Acts andMaintenance
On January 1, 1978, Federal regulationbecame effective governing the noiseemission on trucks over 10,000 lb(4,536 kg) Gross Vehicle Weight Rating(GVWR). The preceding statementsconcerning prohibited tampering acts andmaintenance, and the noise warrantyfound in the Warranty Guide, areapplicable to complete chassis cabs over10,000 lb (4,536 kg) GVWR.
CATALYTIC CONVERTER
WARNING: Do not park, idle ordrive your vehicle on dry grass or otherdry ground cover. The emission systemheats up the engine compartment andexhaust system, creating the risk of fire.
WARNING: The normal operatingtemperature of the exhaust system isvery high. Never work around or attemptto repair any part of the exhaust systemuntil it has cooled. Use special care whenworking around the catalytic converter.The catalytic converter heats up to a veryhigh temperature after only a shortperiod of engine operation and stays hotafter the engine is switched off.
WARNING: Exhaust leaks mayresult in entry of harmful and potentiallylethal fumes into the passengercompartment. If you smell exhaustfumes inside your vehicle, have yourvehicle inspected immediately. Do notdrive if you smell exhaust fumes.
Your vehicle has various emission controlcomponents and a catalytic converter thatenables it to comply with applicableexhaust emission standards.
To make sure that the catalytic converterand other emission control componentscontinue to work properly:
•Do not crank the engine for more than10 seconds at a time.
•Do not run the engine with a spark pluglead disconnected.
•Do not push-start or tow-start yourvehicle. Use booster cables. See JumpStarting the Vehicle (page 60).
•Use only the specified fuel listed.
•Do not switch the ignition off when yourvehicle is moving.
•Avoid running out of fuel.
•Have the items listed in scheduledmaintenance information performedaccording to the specified schedule.
Note:Resulting component damage maynot be covered by the vehicle Warranty.
The scheduled maintenance items listedin scheduled maintenance information areessential to the life and performance ofyour vehicle and to its emissions system.
If you use anything other than Ford,Motorcraft or Ford-authorized parts formaintenance replacements or for serviceof components affecting emission control,such non-Ford parts should be equivalentto genuine Ford Motor Company parts inperformance and durability.
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A
About This Manual...........................................5ABSSee: Brakes..............................................................41ABS driving hintsSee: Hints on Driving With Anti-LockBrakes...................................................................41AccessoriesSee: Replacement PartsRecommendation..............................................8Adjusting the Steering Wheel.....................12Air FilterSee: Changing the Engine Air Filter..............107Appendices.....................................................163Audible Warnings and Indicators..............19Fail-Safe Cooling Warning Chime..................19Headlamps On Warning Chime......................20Key in Ignition Warning Chime........................20Parking Brake On Warning Chime.................20Shift to Park Warning Chime...........................20Automatic Transmission.............................38Brake-Shift Interlock..........................................40If Your Vehicle Gets Stuck In Mud orSnow....................................................................40Understanding the Positions of YourAutomatic Transmission..............................38Automatic Transmission FluidCheck..............................................................101Adjusting automatic transmission fluidlevels...................................................................102Automatic transmission fluid filter..............102Correct fluid level.................................................101High fluid level.....................................................102Low fluid level.......................................................101
B
BatterySee: Changing the 12V Battery......................105Brake Fluid Check.........................................102Hydroboost...........................................................103Hydromax..............................................................103Brakes..................................................................41General Information.............................................41Breaking-In.......................................................56
C
Capacities and Specifications.................138Alternative Engine Oil for Extremely ColdClimates............................................................142Specifications......................................................139Car WashSee: Cleaning the Exterior...............................109Catalytic Converter........................................35On-Board Diagnostics (OBD-II).....................36Readiness for Inspection and Maintenance(I/M) Testing.....................................................36Changing a Fuse............................................90Fuses........................................................................90Changing a Road Wheel............................129Dissimilar Spare Wheel and Tire AssemblyInformation......................................................129Tire Change Procedure.....................................130Changing the 12V Battery..........................105Battery relearn.....................................................106Changing the Engine Air Filter..................107Cleaning the Engine.....................................110Cleaning the Exterior..................................109Cleaning the Headlamps................................109Exterior Chrome Parts......................................109Exterior Plastic Parts.........................................109Stripes or Graphics............................................109Underbody.............................................................110Under Hood...........................................................110Cleaning the Wheels....................................110Coolant CheckSee: Engine Coolant Check..............................96Cruise Control...................................................12Principle of Operation........................................43Cruise controlSee: Using Cruise Control..................................43Customer Assistance...................................64
D
Daytime Running Lamps..............................15Direction Indicators........................................15Driving Hints.....................................................56Driving Through Water..................................57DRLSee: Daytime Running Lamps..........................15
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