5.Install a new air filter element.
6.Replace the air filter cover to thehousing and secure the latches. Becareful not to crimp the filter elementedges between the air filter housing.This could cause filter damage andallow unmetered air to enter the engineif not properly seated.
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Note:Holding the pressure washer nozzleat an angle to the vehicle's surface maydamage graphics and cause the edges topeel away from the vehicle's surface.
Underbody
Regularly clean the underside of yourvehicle using water. Keep body and doordrain holes free of debris or foreignmaterial.
Under Hood
For removing black rubber marks fromunder the hood we recommend MotorcraftWheel and Tire Cleaner or Motorcraft Bugand Tar Remover.
CLEANING THE ENGINE
Engines are more efficient when they areclean because grease and dirt buildup keepthe engine warmer than normal.
When washing:
•Take care when using a power washerto clean the engine. The high-pressurefluid could penetrate the sealed partsand cause damage.
•Do not spray a hot engine with coldwater to avoid cracking the engineblock or other engine components.
•Spray Motorcraft Engine Shampoo andDegreaser on all parts that requirecleaning and pressure rinse clean. InCanada, use Motorcraft EngineShampoo.
Note:If your vehicle has an engine coverremove the cover before application ofMotorcraft Engine Shampoo and Degreaser.Immediately rinse away any over spray.
•Never wash or rinse the engine while itis hot or running; water in the runningengine may cause internal damage.
•Never wash or rinse any ignition coil,spark plug wire or spark plug well, orthe area in and around these locations.
•Cover the battery, power distributionbox, and air filter assembly to preventwater damage when cleaning theengine.
CLEANING THE WHEELS (IF
EQUIPPED)
1.Regularly clean them with a wheelcleaner. We recommend that you useFord approved wheel cleaner ifavailable.
2.Remove dirt and brake dust with asponge.
3.Remove tar and grease with a bug andtar remover. We recommend that youuse Ford approved bug and tar removerif available.
4.Thoroughly rinse the wheels with waterafter cleaning.
If you intend on parking your vehicle for anextended period after cleaning the wheelswith a wheel cleaner, drive your vehicle fora few minutes before doing so. Thisreduces the risk of corrosion of the brakediscs, brake pads and linings.
Do not clean the wheels when they are hot.
Note: Some car washes could damagewheel rims and covers.
Note: Using non-recommended cleaners,harsh cleaning products, chrome wheelcleaners or abrasive materials coulddamage wheel rims and covers.
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ENGINE SPECIFICATIONS
6.8L EngineEngine
415 in³ (6,800 cm³)Displacement
1-6-5-10-2-7-3-8-4-9Firing order
Coil on plugIgnition system
0.039 in (1 mm) - 0.043 in (1.1 mm)Spark plug gap
9.2:1Compression ratio
Drivebelt Routing
Engines with Air Conditioning
Engines without Air Conditioning
MOTORCRAFT PARTS
Motorcraft Part numberComponent
FA-1782Air filter element
BH-31-XTBattery (F-53 stripped chassis and F-59step van ramp prep package)
BH-31-XTBattery (F-59 step van)
FL-820-SOil filter
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CAPACITIES AND SPECIFICATIONS
Capacities
WARNING: The air conditioning refrigerant system contains refrigerant underhigh pressure. Only qualified personnel should service the air conditioning refrigerantsystem. Opening the air conditioning refrigerant system can cause personal injury.
CapacityItem
7.0 qt (6.6 L)Engine oil (with oil filter)
30.6 qt (29 L)Engine coolant
Between MIN/MAX on brake fluid reservoirBrake fluid
4.1 qt (3.9 L)Rear axle lubricant(Dana M80 axle)
8.0 qt (7.6 L)Rear axle lubricant(Dana S110 axle)
7.0 qt (6.6 L)Rear axle lubricant(Dana S130 axle)
16.0 qt (15.1 L)Rear axle lubricant(Dana Spicer 107060S axle)
17.2 qt (16.3 L)1Automatic transmission fluid
Keep in FULL range on dipstickPower steering fluid
Fill as requiredWindshield washer fluid
80 gal (303 L)Fuel tank (Motorhome)
40 gal (151 L)Fuel tank (Commercial chassis)
44 oz (1.25 kg)A/C refrigerant
8.8 fl oz (260.2 ml)A/C refrigerant compressor oil
1 Approximate dry fill capacity. Actual amount may vary during fluid changes.
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Less Cost to Properly Maintain YourVehicle
Ford Protect extended service plan alsooffers a Premium Maintenance Plan thatcovers all scheduled maintenance, andselected wear items. The coverage isprepaid, so you never have to worry aboutthe cost of your vehicle’s maintenance.
Covered maintenance includes:
•Windshield wiper blades.
•Spark plugs.
•The clutch disc (if equipped).
•Brake pads and linings.
•Shock absorbers.
•Struts.
•Engine Belts.
•Engine coolant hoses, clamps ando-rings.
•Diesel exhaust fluid replenishment (ifequipped).
•Cabin air filter replacement every20,000 mi (32,000 km) (electricvehicles only).
Interest Free Finance Options
Just a 10% down payment will provide youwith an affordable, no interest, no feepayment program allowing you all thesecurity and benefits Ford Protectextended service plan has to offer whilepaying over time. You are pre-approvedwith no credit check or hassles. To learnmore, call our Ford Protect extendedservice plan specialists at 800-367-3377.
Ford Protect Extended Service PlanP.O. Box 321067Detroit, MI 48232
Ford Protect Extended ServicePlan (CANADA ONLY)
You can get more protection for yourvehicle by purchasing a Ford Protectextended service plan. Ford Protectextended service plan is the only servicecontract backed by Ford Motor Companyof Canada, Limited. Depending on the planyou purchase, Ford Protect extendedservice plan provides benefits such as:
•Rental reimbursement.
•Coverage for certain maintenance andwear items.
•Protection against repair costs afteryour New Vehicle Limited WarrantyCoverage expires.
•Roadside Assistance benefits.
There are several Ford Protect extendedservice plans available in various time,distance and deductible combinations.Each plan is tailored to fit your own drivingneeds, including reimbursement for towingand rental. When you purchase FordProtect extended service plan, you receiveadded peace-of-mind protectionthroughout Canada, the United States andMexico, provided by a network ofparticipating authorized Ford MotorCompany dealers.
Note:Repairs performed outside of Canadaand the United States are not eligible forFord Protect extended service plancoverage.
This information is subject to change. Formore information; visit your local Ford ofCanada dealer or www.ford.ca to find theFord Protect extended service plan that isright for you.
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Check every six months
Hinges, latches and outside locks for proper operation. Lubricate if necessary.
Parking brake for proper operation.
Safety belts and seat latches for wear and function.
Safety warning lamps (brake, ABS, airbag and safety belt) for operation.
Washer spray and wiper operation. Clean or replace blades as necessary.
Multi-point Inspection
In order to keep your vehicle running right,it is important to have the systems on yourvehicle checked regularly. This can helpidentify potential issues and prevent majorproblems. We recommend having thefollowing multi-point inspection performedat every scheduled maintenance intervalto help make sure your vehicle keepsrunning great.
Multi-point inspection
Horn operationAccessory drive belt(s)
Radiator, cooler, heater and A/C hosesBattery performance
Suspension component for leaks ordamageEngine air filter
Steering and linkageExhaust system
Tires (including spare) for wear and proper
pressure**Exterior lamps and hazard warning systemoperation
Windshield for cracks, chips or pitsFluid levels*; fill if necessary
Washer spray and wiper operationFor oil and fluid leaks
* Brake, coolant recovery reservoir, automatic transmission, power steering and windowwasher.**If your vehicle is equipped with a temporary mobility kit, check the tire sealant expirationUse By date on the canister. Replace as needed.
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Be sure to ask your dealership serviceadvisor or technician about the multi-pointvehicle inspection. It is a comprehensiveway to perform a thorough inspection of
your vehicle. Your checklist gives youimmediate feedback on the overallcondition of your vehicle.
NORMAL SCHEDULED MAINTENANCE
Every 7500 miles (12000 km) or six months - whichever occurs first
Change the engine oil and filter.
Rotate the tires, inspect tire wear and measure the tread depth.1
Inspect the wheels and related components for abnormal noise, wear, looseness ordrag.
Perform a multi-point inspection, recommended.
1 Vehicles with dual rear wheels should rotate the front wheels when specified; rearwheels only if you notice unusual wear.
Every 15000 miles (24000 km) or 12 months - whichever occurs first
Inspect the automatic transmission fluid level. Consult dealer for requirements.
Inspect the brake pads, shoes, rotors, drums, brake linings, hoses and the parking brake.
Inspect the engine cooling system strength and hoses.
Inspect the exhaust system and heat shields.
Inspect the steering linkage, ball joints, suspension, tie-rod ends, drive shaft and the U-joints. Lubricate grease fittings, if applicable.
Other maintenance items
Replace the engine air filter.Every 30,000 mi(48,000 km)
Replace the front wheel bearing grease and grease sealif you use non-sealed bearings.Every 60,000 mi(96,000 km)
Replace the spark plugs.Every 97,500 mi(157,000 km)
Change the engine coolant.1At 105,000 mi(168,000 km)
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Extensive idling or low-speed driving for long distances, as in heavy commercial use(such as delivery, taxi, patrol car or livery)
Change engine oil and filter.Every 5000 miles (8000km) or six months or 200engine hours
Replace front wheel bearing grease and grease seals ifnon-sealed bearings are used.Every 30000 miles (48000km)
Replace spark plugs.Every 60000 miles (96000km)
*Vehicles equipped with dual rear wheels should rotate the front wheels when specified;rear wheels only if unusual wear is noted.
Operating in dusty or sandy conditions (such as unpaved or dusty roads)
Replace engine air filter.Inspect frequently, serviceas requiredReplace cabin air filter, if equipped.
Inspect the wheels and related components for abnormalnoise, wear, looseness or drag.Every 5000 miles (8000km)
Rotate tires*, inspect tires for wear and measure treaddepth.
Change engine oil and filter.Every 5000 miles (8000km) or six monthsInspect U-joints.
Replace front wheel bearing grease and grease seals ifnon-sealed bearings are used.Every 30000 miles (48000km)
Change rear axle fluid.Every 50000 miles (80000km)
*Vehicles equipped with dual rear wheels should rotate the front wheels when specified;rear wheels only if unusual wear is noted.
Exceptions
There are several exceptions to the NormalSchedule:
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