2019 CHEVROLET LOW CAB FORWARD service

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Driving and Operating 231
At low temperatures, wax flakes are
more likely to form in Number 2-D
fuel than in Number 1-D (or
"winterized" Number 2-D) fuel. For
best operation at temperatures
below -7 °C (20 °F), use Number
1-D, or Number 2-D which has been
blended with Number 1-D for winter
use. When temperatures are
consistently below (or near) -18 °C
(0 °F), use Number 1-D if at all
possible. Bear in mind, however,
that even Number 1-D fuel will form
wax flakes when temperatures are
extremely low.
Do not use home heating oil or
gasoline in your diesel engine;
either may cause engine damage.
The addition of kerosene will not
unplug a filter plugged with wax.
Warming a "waxed" filter to a
temperature of 0 °C to 10 °C (32 °F
to 50 °F) will return the wax to
solution. Filter replacement is not
normally required.Water in Fuel
During refueling, it is possible for
water (and other contaminants) to
be pumped into your fuel tank along
with the diesel fuel. This can occur if
a service station does not regularly
inspect and clean its fuel tanks, or if
a service station receives
contaminated fuel from its
supplier(s).
To protect your engine from
contaminated fuel, there is a water
separator system on the engine
which allows you to drain excess
water from the fuel.
{Warning
The drained water/diesel fuel
mixture is flammable, and could
be hot. To help avoid personal
injury or death and/or property
damage, do not touch the fuel
coming from the water separator
drain valve, and do not expose
the fuel to open flames or sparks.(Continued)
Warning (Continued)
Be sure you do not overfill the
drain pan. Heat (such as from the
engine) can cause the fuel to
expand. If the container is too full,
fuel could be forced out of the
pan. This could lead to a fire and
the risk of personal injury and/or
vehicle damage.
Biocides
In warm or humid weather, fungus,
and/or bacteria may form in diesel
fuel if there is water in the fuel.
Fungus or bacteria can cause fuel
system damage by plugging the fuel
lines, fuel filters or injector. They
can also cause fuel system
corrosion.
If fungus or bacteria has caused fuel
system problems, you should have
your authorized dealer correct these
problems. Then, use a diesel fuel
biocide to sterilize the fuel system
(follow the biocide manufacturer's
instructions). Biocides are available

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
232 Driving and Operating
from your dealer, service stations,
parts stores and other automotive
places. See your authorized dealer
for advice on using biocides in your
area and for recommendations on
which biocides you should use.
Smoke Suppressants
Because of extensive testing of
treated fuel versus untreated fuel,
the use of a smoke suppressant
additive is not recommended
because of the greater possibility of
stuck rings and guttered valves,
resulting from excessive ash
deposits.
Water Separator
The purpose of the water separator
is to separate any water from the
fuel that may have formed in the
fuel tank due to condensation.
The water separator is located on
the bottom of the fuel filter.
Caution
Remaining water that is not
discharged from the water
separator could freeze and
damage the vehicle.
If the warning light comes on
while the engine is in operation,
promptly drain the water from the
water separator (fuel filter).
Continuing to drive with the light
remaining on could damage the
fuel injection system. If this
happens, have the vehicle
checked and serviced by the
nearest dealer.
Draining Water from the Fuel
Filter
Clean off any fuel that has adhered
to the vehicle body.
Starting the engine immediately
after draining the water from the fuel
filter requires a little more time than
usual. If the engine does not start in
10 seconds, wait for a while and try
again.Fuel will be mixed in the drained
water. Dispose of it in a method
conforming to the regulatory
requirements in your state.
If the water separator (fuel filter)
requires frequent draining, have the
fuel system inspected at your
dealer.Pre Fuel Filter (Chassis-side)
1. Attach a plastic hose to the drain plug (2) on the bottom of
the chassis-side fuel filter and
put the other end of the hose in
a container placed beneath the
filter.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
234 Driving and Operating
2. Select the correct fuel (See"Diesel Fuel Requirement and
Fuel System"). Follow any
posted safety rules. Stand to
the side, never above or
opposite the filler opening.
3. Check that the fuel cap is tight, and see to it that engine oil,
engine coolant in the reservoir,
and washer fluid, etc. are at
proper levels. Then do the
Driver Daily Checklist.
See Owner Checks and Services
0 340.
Driving your vehicle until the fuel
tank is empty may activate the
check engine malfunction indicator
light. You do not need to have your
vehicle checked. After refueling,
perform the following:
. Bleed the fuel system.
. Start, turn off and restart the
engine three or four times.
. The check engine malfunction
indicator light will be cancelled. Before Starting the Engine
1. The priming pump (1) is
located on the outboard side of
the left frame rail, in front of the
batteries. Place a container
beneath the air bleed plug (2)
to receive fuel, and then fully
loosen the plug.
2. Attach a clear hose onto the air bleed plug, direct the clear
hose into a catch pan.
3. Pump the priming pump (1) up/ down for 65 times to get most
of the air bubbles out. Note fuel
was drawn into the filter bowl at
around 40 - 50 times. 4. Fully retighten the air bleed
plug (2) and wipe off any fuel
that may have adhered to the
plug or surrounding area.
5. Continue to operate the pump for 50 times.
6. Start the engine.
7. If the engine does not start, repeat steps 5 and 6 as
necessary until it does start.
After Starting the Engine 1. Without pressing the accelerator pedal, start the
engine.
2. After the engine has started, allow it to idle for about
5 seconds.
3. Fully press the accelerator pedal and increase the engine
speed to the maximum speed
for 10 seconds. (Repeat this
operation several times.)

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Vehicle Care 239
Vehicle Care
General Information
General Information . . . . . . . . . . 240
California Proposition65 Warning . . . . . . . . . . . . . . . . . 240
California Perchlorate Materials Requirements . . . . . 240
Accessories and Modifications . . . . . . . . . . . . . . . . 240
Vehicle Checks
Doing Your OwnService Work . . . . . . . . . . . . . . . 241
Cab Tilting . . . . . . . . . . . . . . . . . . . . 243
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . . 244
Engine Cover . . . . . . . . . . . . . . . . . 245
Engine Oil . . . . . . . . . . . . . . . . . . . . 245
Automatic Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . . . 251
Engine Air Cleaner/Filter . . . . . . 253
Engine Coolant . . . . . . . . . . . . . . . 253
Engine Overheating . . . . . . . . . . 259
Power Steering Fluid . . . . . . . . . 262
Washer Fluid . . . . . . . . . . . . . . . . . 262
Brakes . . . . . . . . . . . . . . . . . . . . . . . 263
Brake Fluid . . . . . . . . . . . . . . . . . . . 268
Battery - North America . . . . . . 269 Fuel Filter . . . . . . . . . . . . . . . . . . . . 270
Rear Axle (Gear Oil Viscosity
Chart) . . . . . . . . . . . . . . . . . . . . . . . 271
Rear Axle (Oil Level Check) . . . . . . . . . . . . . . . . . . . . . . 272
Noise Control System . . . . . . . . 272
Automatic Transmission Shift Lock Control Function
Check . . . . . . . . . . . . . . . . . . . . . . . 274
Wiper Blade Replacement . . . . 275
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . . . 277
Bulb Replacement
Bulb Replacement . . . . . . . . . . . . 277
Headlamps and Front Turn Signal . . . . . . . . . . . . . . . . . . . . . . . 280
Roofmarker Lamps . . . . . . . . . . . 284
Sidemarker Lamps (Including Turn Signal and Cornering
Lamps) . . . . . . . . . . . . . . . . . . . . . . 284
Taillamps, Turn Signal, Stoplamps, and Back-Up
Lamps . . . . . . . . . . . . . . . . . . . . . . 286
License Plate Lamp . . . . . . . . . . 286
Interior Lamps . . . . . . . . . . . . . . . . 287
Electrical System
Electrical System Overload . . . 287
Wheels and Tires
Wheels and Tires . . . . . . . . . . . . . 295
Tire Pressure . . . . . . . . . . . . . . . . . 307
Tire Rotation . . . . . . . . . . . . . . . . . 307
If a Tire Goes Flat . . . . . . . . . . . . 310
Jump Starting
Jump Starting - North America . . . . . . . . . . . . . . . . . . . . . 311
Towing the Vehicle
Towing the Vehicle . . . . . . . . . . . 315
Appearance Care
Exterior Care . . . . . . . . . . . . . . . . . 317
Interior Care . . . . . . . . . . . . . . . . . . 323

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
240 Vehicle Care
General Information
Your authorized dealer has trained
technicians and genuine parts to
service your vehicle properly. For
expert advice and quality service,
see your authorized dealer.
California Proposition
65 Warning
{Warning
Most motor vehicles, including
this one, as well as many of its
service parts and fluids, contain
and/or emit chemicals known to
the State of California to cause
cancer and birth defects or other
reproductive harm. Engine
exhaust, many parts and
systems, many fluids, and some
component wear by-products
contain and/or emit these
chemicals. For more information
go to www.P65Warnings.ca.gov/
passenger-vehicle.See
Battery - North America 0269
and Jump Starting - North America
0 311 and the back cover.
California Perchlorate
Materials Requirements
Certain types of automotive
applications, such as airbag
initiators, seat belt pretensioners,
and lithium batteries contained in
remote keyless transmitters, may
contain perchlorate materials.
Special handling may be necessary.
For additional information, see
www.dtsc.ca.gov/hazardouswaste/
perchlorate.
Accessories and
Modifications
Factory-Approved Accessories
Your dealer can furnish a wide
range of comfort, convenience, and
safety accessories, especially
designed for you and your new
truck. They can install all of the
safety accessories you will need to
comply with local, state and D.O.T.
regulations and advise you how to
comply with these regulations.
Be sure to ask your authorized
dealer about the accessories.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Vehicle Care 241
Vehicle Checks
Doing Your Own
Service Work
Precautions for Checking and
Adjustments
Your authorized dealer has trained
technicians and genuine parts to
service your vehicle properly. For
expert advice and quality service,
see your authorized dealer.
{Warning
To help avoid personal injury, take
care when doing any
maintenance or making any
check or repair. Follow
manufacturer's instructions for all
materials used during service and
maintenance of this vehicle.
If used or handled improperly,
they may be hazardous. Improper
or incomplete service can also
affect the vehicle and result in(Continued)
Warning (Continued)
personal injury, or damage to the
vehicle or its equipment. If you
have any questions about
carrying out some service, have
the work done by a skilled
technician.
To prevent personal injury, keep
hands, tools and clothing clear of
the engine cooling fan when the
engine is running.
The engine, exhaust pipe and
radiator will be hot immediately
after the vehicle is driven. Be
careful around these parts to
prevent burns. Perform all checks
when the engine is cold.
Do not perform work near an
open flame or other heat sources.
Do not let the engine run in poorly
ventilated garages or sheds. This
could cause carbon monoxide
poisoning.(Continued)
Warning (Continued)
Performing maintenance work on
a truck or chassis can be
dangerous. In trying to do some
jobs, you can be seriously injured.
Do your own maintenance work
only if you have the required
know-how and the proper tools
and equipment for the job. If you
have any doubts, contact your
dealer.
You and others could be seriously
injured.
Pull firmly on the parking brake
lever and move the selector lever to
"P" and make sure the shift indicator
displays "P".
Make sure to turn off the engine and
remove the key from the engine
control switch before performing any
checks.
Select a place with a solid and level
surface to perform the checking and
maintenance work. Make sure to

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
Vehicle Care 253
.Dipstick H (HOT) —
Transmission fluid
temperature Approx. 70 -
80 °C (158 - 176 °F).
. The “C (COLD)” range on
the dipstick is a guide used
by your dealer for
specialized equipment used
to replace or service the
automatic transmission
fluid. When performing your
own inspections, always
use the “H (HOT)” range
after warming up the
vehicle.
The fluid must be hot to
ensure an accurate check.
The fluid level rises as
temperature increases.
6. If the fluid level is too low, add the specified fluid through the
dipstick guide tube. Also, check
whether there are no fluid
leaks.
7. Insert the dipstick securely into position.{Warning
Be extremely careful not to burn
yourself when checking the oil
level if the engine temperature is
high. Protect yourself with
gloves etc.
You and others could be seriously
injured.
Discarded parts, oil, grease and
fluids could have an adverse effect
on the environment. It is difficult to
dispose of these, so have your
dealer handle all checks and
replacements.
Engine Air Cleaner/Filter
Air Cleaner
Using a clogged air cleaner element
not only reduces engine output but
also causes increased fuel
consumption and an increased DPF
regeneration frequency. Be sure to use a genuine air cleaner
element. If a different air cleaner
element is used, it may cause the
sensor to output a wrong signal.
See
Maintenance Schedule 0327.
Air Cleaner Indicator Light
When the air cleaner indicator light
comes on, check the air cleaner
element. If the air cleaner element is
clogged, replace the air cleaner
element.
See Vehicle Messages 086.
See Maintenance Schedule 0327.
Engine Coolant
Protection of Engine Against
Overcooling
Overcooling of the engine not only
accelerates wear of the vital engine
parts but also hurts fuel economy.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500/5500 Series (GMNA-
Localizing-U.S.-12407814) - 2019 - crc - 12/13/17
260 Vehicle Care
If Steam Is Not Coming from the
Engine CompartmentIf the engine coolant temperature
gauge shows an overheat condition,
or you have reason to suspect the
engine may be overheating, take
the following steps:1. Operate the hazard warning flasher and pull the vehicle
immediately over to a safe
place that does not impede
traffic and park it.
2. Idle the engine and wait until the engine coolant temperature
drops to safety zone. If your air
conditioner (if equipped) is on,
turn it off. And turn on the
heater to help the engine
expel heat.
3. When the needle of the engine coolant temperature gauge
returns to the middle of the
safety zone, stop the engine.
If the needle of engine coolant
temperature gauge does not
drop inside into the safety
zone, turn the engine off and
have your vehicle serviced at
the nearest dealer. When the cooling fan for the
radiator is not turning, turn off
the engine immediately.
{Warning
Even when the engine has been
stopped, the engine coolant in the
radiator remains under pressure.
Immediately removing the radiator
cap could cause steam or hot
water to blow out, and you could
be scalded as a result. The
engine coolant in the reserve tank
may also be hot. Immediately
removing the cap could cause hot
water to blow out, and possibly
scald you. Perform inspection,
refilling, and replacement of
coolant only when its temperature
has cooled.
When removing the radiator cap
and reserve tank cap, use a thick
cloth to cover the cap and turn it
little by little.
You and others could be seriously
injured.