Periodic maintenance an d a djustment
7-5
7
13 *Steerin g b earin gs • Check bearing assemblies for
looseness. √√ √
• Moderately repack with lithium- soap-based grease. √√
14 *Chassis fasteners • Make sure that all nuts, bolts
and screws are properly tight-
ened. √√√√√
15 Brake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
16 Brake pe
dal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
17 Clutch lever pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
18 Shift pe
dal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
19 Si destan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
20 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
21 *Front fork • Check operation and for oil
leakage.
• Replace if necessary. √√√√
22 *Shock ab
sorber
assem bly • Check operation and for oil
leakage.
• Replace if necessary. √√√√
23 *Rear suspension
relay arm an
d con-
nectin g arm pivot-
in g points • Check operation.
√√√√
24 En gin
e oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. √√√√√√
25 En
gine oil filter
cartri dge • Replace.
√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi ODOMETER
READINGS
ANNUAL CHECK
110203040
0.6 6 12 18 24
UBN6E1E0.book Page 5 Thursday, October 5, 2017 2:48 PM
Periodic maintenance an d a djustment
7-6
7
EAU80531
TIP
Air filter
This model’s air filter uses a disposable oil-coated paper element. This ele-
ment cannot be cleaned with compressed air, doing so will only damage it.
The air filter element needs to be replaced more frequently when riding in un-
usually wet or dusty areas.
Hydraulic brake service Regularly check the front and rear brake fluid levels. Replenish if necessary.
Every two years replace the rear brake master cylinder, the internal compo-
nents of the front brake master cylinder, the brake calipers, and change the
brake fluid.
Replace the brake hoses every four years or sooner if cracked or damaged.
26 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
27 *EXUP system • Check operation, cable free
play and pulley position. √√√
28 *Front an
d rear
b rake switches • Check operation.
√√√√√√
29 *Movin
g parts an d
cab les • Lubricate.
√√√√√
30 *Throttle
grip hous-
in g an d cab le • Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous- ing and cable. √√√√√
31 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
UBN6E1E0.book Page 6 Thursday, October 5, 2017 2:48 PM
Periodic maintenance an d a djustment
7-13
7
EAU80312
En gine oil an d oil filter car-
tri dg e
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the en gine oil level
1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles.
4. Remove the engine oil dipstick and wipe it clean, insert it back
into the hole (without screwing it
in), and then remove it again to
check the oil level.
TIP
The engine oil should be between the
minimum and maximum level marks.
5. Check the dipstick O-ring fordamage, and replace it if neces-
sary.
6. If the engine oil is at or below the minimum level mark, remove the
engine oil filler cap, and then add
sufficient oil of the recommended
type to raise it to the correct level.
7. Check the filler cap O-ring for damage, and replace it if neces-
sary.
8. Insert and tighten the engine oil dipstick, and then install and tight-
en the oil filler cap.
To chan ge the en gine oil (with or
without oil filter cartri dge replace-
ment) 1. Place the vehicle on a level surfa- ce.
2. Remove cowlings A and B. (See page 7-7.)
3. Start the engine, warm it up for several minutes, and then turn it
off.
4. Place an oil pan under the engine to collect the used oil.
1. Engine oil dipstick
2. O-ring
3. Maximum level mark
4. Minimum level mark
1
2
3
4
1. Engine oil filler cap
2. O-ring
1
2
1
UBN6E1E0.book Page 13 Thursday, October 5, 2017 2:48 PM
Periodic maintenance an d a djustment
7-15
7
TIP
Make sure that the O-ring is properly
seated.
10. Install the new oil filter cartridge
with an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench.
11. Install the fuel tank overflow hose into the guides, then place them in
their original position.
12. Install the shift arm by aligning the slot in the shift arm with the mark
on the shift shaft and installing the
shift arm bolt, then tightening it to
the specified torque. NOTICE: Be
sure to ali gn the slot an d mark to ensure proper shiftin
g. If the
slot an d mark are not ali gne d,
the shift arm will not move cor-
rectly an d you may not be ab le
to shift up or down.
[ECA24140]
13. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
14. Refill with the specified amount of the recommended engine oil.
1. O-ring
1. Torque wrench
Tightenin g torque:
Oil filter cartridge: 17 N·m (1.7 kgf·m, 13 lb·ft)
1
1. Shift arm
2. Shift arm bolt
3. Slot
4. Shift shaft
5. Mark
Tightening torque:
Shift arm bolt: 10 N·m (1.0 kgf·m, 7.4 lb·ft)
Ti ghtening torque:
Engine oil drain bolt: 43 N·m (4.3 kgf·m, 32 lb·ft)
Recommen ded en gine oil:
See page 9-1.
Oil quantity: Oil change:2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.60 L (2.75 US qt, 2.29 Imp.qt)
2
1
3
4
5
UBN6E1E0.book Page 15 Thursday, October 5, 2017 2:48 PM
Periodic maintenance an d a djustment
7-27
7
Clean the filler cap before re-
movin g. Use only DOT 4 b rake
flui d from a seale d container.
Use only the specifie d b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e.
Refill with the same type of
brake flui d. A ddin g a b rake flui d
other than DOT 4 may result in a
harmful chemical reaction.
Be careful that water or dust
d oes not enter the brake flui d
reservoir when refillin g. Water
will si gnificantly lower the boil-
in g point of the flui d an d may re-
sult in vapor lock, an d d irt may
clo g the ABS hy draulic unit
valves.NOTICE
ECA17641
Brake flui d may damag e painte d
surfaces or plastic parts. Always
clean up spille d flui d imme diately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before further riding.
EAU22734
Chan gin g the brake flui d
Have a Yamaha dealer change the
brake fluid every 2 years. In addition,
have the seals of the master cylinders
and brake calipers, as well as the brake
hoses replaced at the intervals listed
below or sooner if they are damaged or
leaking.
Brake seals: every 2 years
Brake hoses: every 4 years
UBN6E1E0.book Page 27 Thursday, October 5, 2017 2:48 PM
Specifications
9-1
9
Dimensions:
Overall length:2040 mm (80.3 in)
Overall width:
695 mm (27.4 in)
Overall height: 1150 mm (45.3 in)
Seat height: 850 mm (33.5 in)
Wheelbase:
1375 mm (54.1 in)
Ground clearance: 130 mm (5.12 in)
Minimum turning radius: 3.6 m (11.81 ft)
Wei ght:
Curb weight:
190 kg (419 lb)
Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train: DOHC
Cylinder arrangement: Inline
Number of cylinders:
4-cylinder
Displacement: 599 cm³
Bore × stroke:
67.0 × 42.5 mm (2.64 × 1.67 in)
Compression ratio:
13.1 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40, 20W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Oil change:2.40 L (2.54 US qt, 2.11 Imp.qt) With oil filter removal:
2.60 L (2.75 US qt, 2.29 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
2.30 L (2.43 US qt, 2.02 Imp.qt)
Air filter:
Air filter element:Oil-coated paper element
Fuel:
Recommended fuel:Premium unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity:
17 L (4.5 US gal, 3.7 Imp.gal)
Fuel reserve amount: 3.4 L (0.90 US gal, 0.75 Imp.gal)
Fuel injection:
Throttle body:
ID mark: BN64 20
Spark plu g(s):
Manufacturer/model:
NGK/CR10EK
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)
Clutch:
Clutch type:Wet, multiple-disc
Drivetrain:
Primary reduction ratio:
2.073 (85/41)
Final drive: Chain
Secondary reduction ratio: 2.813 (45/16)
Transmission type:
Constant mesh 6-speed
Gear ratio: 1st:
2.583 (31/12)
2nd: 2.000 (32/16)
3rd: 1.667 (30/18)
4th:
1.444 (26/18)
UBN6E1E0.book Page 1 Thursday, October 5, 2017 2:48 PM