2018 YAMAHA YZF-R6 fuel filter

Table of contents
Safety information ............................1-1
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Special features ................................3-1
D-mode (drive mode) ......................3-1
Traction control system...................3-2
Quick shift system ...........................3-4
Instrument an d control functions ....4-1
Immobilizer system .........................4-1
Main switch/steering lock ...............4-2
Handlebar switches.........................4-4
Indicator lights and warning
lights ............................................4-5
Multi-function meter unit .................4-8
Clutch lever ...................................4-17
Shift pedal .....................................4-17
Brake lever ....................................4-18
Brake pedal ...................................4-18
ABS ...............................................4-19
Fuel tank cap.................................4-20
Fuel................................................4-20
Fuel tank overflow hose ................4-22
Catalytic converters .....................4-22
Seats .............................................4-23
Rear view mirrors ..........................4-24
Adjusting the front fork..................4-25
Adjusting the shock absorber assembly....................................4-27
EXUP system ................................4-29
Auxiliary DC connector .................4-30
Sidestand ......................................4-30
Ignition circuit cut-off system........4-31
For your safety – pre-operation
checks ...............................................5-1
Operation an d important ri din g
points .................................................6-1
Starting the engine ..........................6-2
Shifting ............................................6-3 Tips for reducing fuel
consumption................................ 6-4
Engine break-in ............................... 6-4
Parking ............................................ 6-5
Perio dic maintenance an d
a d justment ........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance charts .......... 7-3
Periodic maintenance chart for the emission control system.............. 7-3
General maintenance and lubrication chart........................... 7-4
Removing and installing cowlings
and panels ................................... 7-7
Checking the spark plugs ............. 7-11
Canister......................................... 7-12
Engine oil and oil filter cartridge ... 7-13
Coolant ......................................... 7-17
Air filter element ............................ 7-18
Checking the engine idling speed......................................... 7-19
Checking the throttle grip free
play ............................................ 7-19
Valve clearance ............................. 7-20
Tires .............................................. 7-20
Cast wheels .................................. 7-23
Adjusting the clutch lever free play ............................................ 7-23
Checking the brake lever free play ............................................ 7-24
Brake light switches ...................... 7-25
Checking the front and rear
brake pads................................. 7-25
Checking the brake fluid level....... 7-26
Changing the brake fluid............... 7-27
Drive chain slack ........................... 7-28
Cleaning and lubricating the
drive chain ................................. 7-29
Checking and lubricating the cables ........................................ 7-30
Checking and lubricating the throttle grip and cable ............... 7-30
Checking and lubricating the brake and shift pedals ............... 7-31
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Description
2-1
2
EAU63371
Left view
16789
3 4,52
1. Fuse box 2 (page 7-36)
2. Fuel tank cap (page 4-20)
3. Spring preload adjuster (page 4-27)
4. Fast compression damping force adjuster (page 4-27)
5. Slow compression damping force adjuster (page 4-27)
6. Rebound damping force adjuster (page 4-27)
7. Shift pedal (page 4-17)
8. Engine oil filter cartridge (page 7-13)
9. Engine oil drain bolt (page 7-13)
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Operation and important rid ing points
6-4
6
EAU16811
Tips for re ducin g fuel con-
sumption
Fuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
 Shift up swiftly, and avoid high en-
gine speeds during acceleration.
 Do not rev the engine while shift-
ing down, and avoid high engine
speeds with no load on the en-
gine.
 Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU16842
Engine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU17085
0–1000 km (0–600 mi)
Avoid prolonged operation above 8300
r/min. NOTICE: After 1000 km (600
mi) of operation, the en gine oil must
b e chan ged an d the oil filter car-
tri dge or element replace d.
[ECA10303]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 9900
r/min.
1600 km (1000 mi) an d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
 Keep the en gine spee d out of
the tachometer red zone.
 If any en gine trou ble shoul d oc-
cur durin g the en gine break-in
perio d, imme diately have a
Yamaha dealer check the vehi-
cle.
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Periodic maintenance an d a djustment
7-14
7
5. Remove the engine oil filler cap,
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIP
Skip steps 6–12 if the oil filter cartridge
is not being replaced.
6. Remove the shift arm bolt, andthen pull the shift arm off the shift
shaft.
TIP
If necessary, disconnect the shift
switch and connecting rod by loosen-
ing the bottom nut.
7. Remove the fuel tank overflowhose from the guides.
8. Remove the oil filter cartridge with an oil filter wrench.
TIP
An oil filter wrench is available at a
Yamaha dealer.
9. Apply a thin coat of clean engine oil to the O-ring of the new oil filter
cartridge.
1. Engine oil drain bolt
2. Gasket
1. Shift arm
2. Shift arm bolt
3. Oil filter cartridge
4. Guide
5. Fuel tank overflow hose
1
2
3
4
5
2
1
1. Shift switch
2. Connecting rod
3. Nut
1. Oil filter wrench
1
3
2
1
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Periodic maintenance an d a djustment
7-15
7
TIP
Make sure that the O-ring is properly
seated.
10. Install the new oil filter cartridge
with an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench.
11. Install the fuel tank overflow hose into the guides, then place them in
their original position.
12. Install the shift arm by aligning the slot in the shift arm with the mark
on the shift shaft and installing the
shift arm bolt, then tightening it to
the specified torque. NOTICE: Be
sure to ali gn the slot an d mark to ensure proper shiftin
g. If the
slot an d mark are not ali gne d,
the shift arm will not move cor-
rectly an d you may not be ab le
to shift up or down.
[ECA24140]
13. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
14. Refill with the specified amount of the recommended engine oil.
1. O-ring
1. Torque wrench
Tightenin g torque:
Oil filter cartridge: 17 N·m (1.7 kgf·m, 13 lb·ft)
1
1. Shift arm
2. Shift arm bolt
3. Slot
4. Shift shaft
5. Mark
Tightening torque:
Shift arm bolt: 10 N·m (1.0 kgf·m, 7.4 lb·ft)
Ti ghtening torque:
Engine oil drain bolt: 43 N·m (4.3 kgf·m, 32 lb·ft)
Recommen ded en gine oil:
See page 9-1.
Oil quantity: Oil change:2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.60 L (2.75 US qt, 2.29 Imp.qt)
2
1
3
4
5
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Specifications
9-1
9
Dimensions:
Overall length:2040 mm (80.3 in)
Overall width:
695 mm (27.4 in)
Overall height: 1150 mm (45.3 in)
Seat height: 850 mm (33.5 in)
Wheelbase:
1375 mm (54.1 in)
Ground clearance: 130 mm (5.12 in)
Minimum turning radius: 3.6 m (11.81 ft)
Wei ght:
Curb weight:
190 kg (419 lb)
Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train: DOHC
Cylinder arrangement: Inline
Number of cylinders:
4-cylinder
Displacement: 599 cm³
Bore × stroke:
67.0 × 42.5 mm (2.64 × 1.67 in)
Compression ratio:
13.1 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40, 20W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Oil change:2.40 L (2.54 US qt, 2.11 Imp.qt) With oil filter removal:
2.60 L (2.75 US qt, 2.29 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
2.30 L (2.43 US qt, 2.02 Imp.qt)
Air filter:
Air filter element:Oil-coated paper element
Fuel:
Recommended fuel:Premium unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity:
17 L (4.5 US gal, 3.7 Imp.gal)
Fuel reserve amount: 3.4 L (0.90 US gal, 0.75 Imp.gal)
Fuel injection:
Throttle body:
ID mark: BN64 20
Spark plu g(s):
Manufacturer/model:
NGK/CR10EK
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)
Clutch:
Clutch type:Wet, multiple-disc
Drivetrain:
Primary reduction ratio:
2.073 (85/41)
Final drive: Chain
Secondary reduction ratio: 2.813 (45/16)
Transmission type:
Constant mesh 6-speed
Gear ratio: 1st:
2.583 (31/12)
2nd: 2.000 (32/16)
3rd: 1.667 (30/18)
4th:
1.444 (26/18)
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11-1
11
Index
A
ABS ....................................................... 4-19
ABS warning light ................................... 4-7
Air filter element .................................... 7-18
Auxiliary DC connector ......................... 4-30
B
Battery .................................................. 7-34
Brake and clutch levers, checking
and lubricating .................................... 7-31
Brake and shift pedals, checking and lubricating .................................... 7-31
Brake fluid, changing ............................ 7-27
Brake fluid level, checking .................... 7-26
Brake lever ............................................ 4-18
Brake lever free play, checking............. 7-24
Brake light switches.............................. 7-25
Brake pedal........................................... 4-18
C
Cables, checking and lubricating ......... 7-30
Canister................................................. 7-12
Care ........................................................ 8-1
Catalytic converters .............................. 4-22
Clutch lever ........................................... 4-17
Clutch lever free play, adjusting ........... 7-23
Coolant ................................................. 7-17
Coolant temperature warning light ......... 4-6
Cowlings and panels, removing and installing................................................ 7-7
D
Data recording, vehicle ......................... 10-3
Diagnostic connector............................ 10-2
Dimmer switch ........................................ 4-4
D-mode (drive mode) .............................. 3-1
Drive chain, cleaning and lubricating .... 7-29
Drive chain slack................................... 7-28
Drive mode switch .................................. 4-5
E
Engine break-in....................................... 6-4
Engine idling speed, checking .............. 7-19
Engine oil and oil filter cartridge ........... 7-13
Engine serial number ............................ 10-1
Engine trouble warning light ................... 4-6
EXUP system ........................................ 4-29
F
Front and rear brake pads, checking.... 7-25
Front fork, adjusting.............................. 4-25
Front fork, checking .............................. 7-33
Fuel ....................................................... 4-20
Fuel consumption, tips for reducing ....... 6-4
Fuel level warning light ........................... 4-6 Fuel tank cap ........................................ 4-20
Fuel tank overflow hose ....................... 4-22
Fuses, replacing ................................... 7-36
H
Handlebar switches ................................ 4-4
Hazard switch......................................... 4-5
High beam indicator light ....................... 4-5
Horn switch ............................................ 4-4
I
Identification numbers .......................... 10-1
Ignition circuit cut-off system............... 4-31
Immobilizer system ................................ 4-1
Immobilizer system indicator light.......... 4-7
Indicator lights and warning lights ......... 4-5
L
License plate light bulb, replacing........ 7-38
M
Main switch/steering lock....................... 4-2
Maintenance and lubrication, periodic ... 7-4
Maintenance, emission control
system.................................................. 7-3
Matte color, caution ............................... 8-1
Model label ........................................... 10-1
Multi-function meter unit ........................ 4-8
N
Neutral indicator light ............................. 4-5
O
Oil level warning light ............................. 4-5
P
Parking ................................................... 6-5
Part locations ......................................... 2-1
Pass switch ............................................ 4-4
Q
Quick shift system .................................. 3-4
R
Rear view mirrors ................................. 4-24
S
Safety information .................................. 1-1
Seats .................................................... 4-23
Shifting ................................................... 6-3
Shift light ................................................ 4-7
Shift pedal ............................................ 4-17
Shock absorber assembly, adjusting ... 4-27
Sidestand ............................................. 4-30
Sidestand, checking and lubricating .... 7-32
Spark plugs, checking .......................... 7-11
Special features...................................... 3-1
Specifications ......................................... 9-1
Starting the engine ................................. 6-2
Steering, checking................................ 7-33
UBN6E1E0.book Page 1 Thursday, October 5, 2017 2:48 PM