2018 YAMAHA YZ65 lock

Periodic maintenance an d a djustment
7-17
7 decrease the clutch lever free
play, turn the adjusting bolt in di-
rection (b).
4. Tighten the locknut at the clutch cable.
5. Slide the clutch lever free play ad- juster and rubber cover to their
original positions, making sure to
align the slot in the adjuster with
the slot in the adjusting bolt.
EAU37914
Checkin g the brake lever free
play
There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spon gy feelin g in the b rake
lever can in dicate the presence of
air in the hy draulic system. If there is
air in the hy draulic system, have a
Yamaha dealer blee d the system be-
fore operatin g the vehicle. Air in the
hy draulic system will diminish the
b rakin g performance, which may re-
sult in loss of control an d an acci-
d ent.
1. Locknut
2. Clutch lever free play adjusting bolt
3. Clutch lever free play adjuster
4. Rubber cover
1. Slot
4
3
2
1
(b)
(a)
1
1. No brake lever free play
UBR880E0.book Page 17 Friday, February 16, 2018 8:32 AM

Periodic maintenance an d a djustment
7-20
7

A low brake fluid level may indi-
cate worn brake pads or brake
system leakage; therefore, be sure
to check the brake pads for wear
and the brake system for leakage.
 If the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause before further rid-
ing.
WARNING
EWA15991
Improper maintenance can result in
loss of brakin g a bility. O bserve
these precautions:  Insufficient brake flui d may al-
low air to enter the brake sys-
tem, re ducing brakin g
performance.
 Clean the filler cap before re-
moving . Use only DOT 4 brake
flui d from a seale d container.
 Use only the specified b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e.
 Refill with the same type of
brake flui d. A ddin g a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.
 Be careful that water d oes not
enter the brake flui d reservoir
when refillin g. Water will si gnifi-
cantly lower the boilin g point of
the flui d an d may result in vapor
lock.
EAU51721
Chan gin g the brake flui d
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
of the master cylinders and calipers as
well as the brake hoses replaced at the
intervals listed below or whenever they
are damaged or leaking.
 Oil seals: Replace every two
years.
 Brake hoses: Replace every four
years.
UBR880E0.book Page 20 Friday, February 16, 2018 8:32 AM

Periodic maintenance an d a djustment
7-21
7
EAU22762
Drive chain slack
The drive chain slack should be
checked before each ride and adjusted
if necessary.
EAU84400To check the drive chain slack
1. Place the motorcycle on a suitable stand. (See page 7-27.)
2. Confirm the rear wheel is off the ground and the rear shock ab-
sorber is fully extended.
3. Shift the transmission into neutral.
4. Pull up the drive chain until the chain is taut, and then measure
distance A between the top of the
swingarm and the bottom of the
chain as shown.
5. If the drive chain slack is incorrect, adjust it as follows. NOTICE: Im-
proper drive chain slack will
overloa d the en gine as well as
other vital parts of the motorcy-
cle an d can lead to chain slip-
pa ge or breakag e. To prevent
this from occurrin g, keep the
d rive chain slack within the
specifie d limits.
[ECA10572] EAU84060
To a
djust the d rive chain slack
Consult a Yamaha dealer before ad-
justing the drive chain slack. 1. Loosen the axle nut and the lock- nut on each side of the swingarm.
2. To tighten the drive chain, turn the drive chain slack adjusting bolt on
each side of the swingarm in di-
rection (a). To loosen the drive
chain, turn the adjusting bolt on
each side of the swingarm in di-
rection (b), and then push the rear
wheel forward.
1. Distance A
Distance A:43.0–53.0 mm (1.69–2.09 in)
1
1. Axle nut
2. Locknut
1. Drive chain slack adjusting bolt
1
2
(b)
(a) 1
UBR880E0.book Page 21 Friday, February 16, 2018 8:32 AM

Periodic maintenance an d a djustment
7-22
7
TIP
Using the alignment marks on the drive
chain pullers and the notch on each
side of the swingarm, make sure that
both drive chain pullers are in the same
position for proper wheel alignment.
3. Tighten both locknuts and the axle
nut to the specified torques.
4. Make sure that the drive chain pullers are in the same position,
the drive chain slack is correct,
and the drive chain moves
smoothly.
EAU23018
Cleanin g an d lu bricatin g the
d rive chain
The drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.
NOTICE
ECA10584
The drive chain must b e lubricated
after washin g the motorcycle, ri din g
in the rain or ri din g in wet areas.
1. Remove all dirt and mud from the
drive chain with a brush or cloth.
TIP
For a thorough cleaning, have a
Yamaha dealer remove the drive chain and soak it in solvent.
2. Spray Yamaha chain lubricant or other suitable chain lubricant on
the entire chain, making sure that
all side plates and rollers have
been sufficiently oiled.
1. Notch
2. Alignment mark
3. Drive chain puller
Tightening torques:
Locknut: 21 N·m (2.1 kgf·m, 15 lb·ft)
Axle nut:
80 N·m (8.0 kgf·m, 59 lb·ft)
12
3
UBR880E0.book Page 22 Friday, February 16, 2018 8:32 AM

Periodic maintenance an d a djustment
7-29
7
EAU25081
Rear wheel
EAU84051
To remove the rear wheel
WARNING
EWA10822
To avoi d injury, securely support the
vehicle so there is no d anger of it
fallin g over.
1. Loosen the axle nut.
2. Place the motorcycle on a suitable
stand. (See page 7-27.)
3. Loosen the locknut, and then turn the drive chain slack adjusting bolt
in direction (a). Repeat for the oth-
er side. 4. Remove the axle nut and washer.
5. Push the wheel forward and re-
move the drive chain from the rear
sprocket.
6. While supporting the brake caliper bracket, pull out the wheel axle.
TIP
A rubber mallet may be useful to
tap the wheel axle out.
 The drive chain pullers may fall out
when removing the wheel axle.
7. Remove the wheel. NOTICE: Do
not apply the brake after the
wheel an d b rake disc have been
remove d, otherwise the brake
pa ds will be forced shut.
[ECA11073]
TIP
If the drive chain is difficult to re-
move, remove the wheel axle first.
 For easy installation, rest the drive
chain on top of the swingarm.
To install the rear wheel
1. Make sure the brake pads have not been forced shut.
2. Install the wheel, the brake caliper bracket and drive chain pullers by
inserting the wheel axle from the
left side.
1. Axle nut
2. Washer
1. Drive chain slack adjusting bolt
2. Locknut
3. Drive chain puller
12
23
(a)1
1. Wheel axle
1
UBR880E0.book Page 29 Friday, February 16, 2018 8:32 AM

Periodic maintenance an d a djustment
7-32
7
En
gine overheatin g
WARNING
EWAT1041
Do not remove the rad iator cap when the engine an d ra diator are hot.
Scal din g hot flui d an d steam may b e blown out un der pressure, which
coul d cause serious injury. Be sure to wait until the en gine has coole d.
 Place a thick ra g, like a towel, over the rad iator cap, and then slowly ro-
tate the cap counterclockwise to the d etent to allow any residual pres-
sure to escape. When the hissin g soun d has stoppe d, press d own on the
cap while turnin g it counterclockwise, an d then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided
that it is changed to the recommended coolant as soon as possible.
W ait until the engine
has cooled.
Add coolant.
(See TIP.)
The coolant le vel is
OK.
Check the coolant
le vel in the radiator.There is no leakage.
There is leakage.
The coolant le vel is
lo w.
Check the cooling
system for leakage.
Ha ve a Yamaha
dealer check and
repair the cooling
system.
Start the engine. If the engine o verheats again,
ha ve a Yamaha dealer check and repair the cooling
system.
UBR880E0.book Page 32 Friday, February 16, 2018 8:32 AM