8-6
8
EBU35801General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Change coolant. Every 2 years
2 Primary air filter
(foam)
•Clean.
• Replace if necessary. Every 300–600 km (200–400 mi)
(more often in wet or dusty condi-
tions)
* Secondary air fil-
ter (paper)
• Replace. Every 2000–5000 km (1200–3000
mi)
(more often in wet or dusty condi-
tions)
3Engine oil • Change (warm engine before draining). √√√√
4 Engine oil filter
cartridge • Replace.
√√√
5 Transmission oil • Check oil level and for leakage.
√√√√√
• Change. √√√√
6 Final gear oil • Check oil level.
√√√√√
• Change. √√
UB0F7AE0.book Page 6 Monday, November 6, 2017 2:30 PM
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8
TIPGL-4 is a quality and additive rating; GL-5
rated hypoid gear oils may also be used.
If desired, an SAE 80W-90 hypoid gear oil
may be used instead. 6. Check the oil filler bolt gasket for dam-
age, and replace it if necessary.
7. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.
EBU35111CoolantThe coolant level should be checked regular-
ly. In addition, the coolant must be changed
at the intervals specified in the periodic main-
tenance chart.TIPIf genuine Yamaha coolant is not available,
use an ethylene glycol antifreeze containing
corrosion inhibitors for aluminum engines and
mix with distilled water at a 1:1 ratio.
Tightening torque:Differential gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
Recommended coolant:YAMALUBE coolant
Coolant quantity: Coolant reservoir (up to full level):0.31 L (0.33 US qt, 0.28 Imp.qt)
Radiator (including all routes): 3.75 L (3.96 US qt, 3.30 Imp.qt)
UB0F7AE0.book Page 34 Monday, November 6, 2017 2:30 PM
8-35
8
NOTICEECB02190Mix antifreeze with distilled water only.
However, if distilled water is not available,
soft water may be used for refilling. Do not
use hard water or salt water since they are
harmful to the engine. To check the coolant level1. Park the vehicle on a level surface.
2. Remove the hood. (See page 8-11.)
3. Wait for the engine to cool for an accurate reading.
4. Look at the coolant level in the coolant
reservoir. 5. If the coolant is at or below the minimum
level mark, remove the coolant reservoir
cap and add coolant to the maximum lev-
el mark. NOTICE: If coolant is not avail-
able, use distilled water or soft tap
water instead. Do not use hard water
or salt water since they are harmful to
the engine. If water has been used in-
stead of coolant, replace it with cool-
ant as soon as possible, otherwise the
cooling system will not be protected
1. Coolant reservoir cap
2. Maximum level mark
3. Minimum level mark
1
32
UB0F7AE0.book Page 35 Monday, November 6, 2017 2:30 PM
8-69
8
Engine overheating
Wait for the engine to cool before removing the radiator cap. WARNING! If the engine is not
cool when removing the radiator cap, hot fluid and steam could blow out under pressure
and burn you.
[EWB03460]
Place a thick rag over the cap and remove the cap slowly to allow any re-
maining pressure to escape.
TIP Tap water can be used in an emergency. Ch ange to the recommended coolant as soon as
possible.
The engine will tend to overheat if the radiator is caked with mud, or if air was not properly bled
from the cooling system. Wait until the
engine has cooled.
Check the coolant le vel in the
coolant reservoir and/or radiator.
Level is OK.Level is low, check the
cooling system for leakage.
No
leakage.Leakage.
Ask a Yamaha dealer to inspect
and repair the cooling system.Add coolant. (See TIP.)
Restart the engine. If the engine o verheats again, ask a
Yamaha dealer to inspect and/or repair the cooling system.
UB0F7AE0.book Page 69 Monday, November 6, 2017 2:30 PM
10-2
10
Type:SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Without oil filter cartridge replacement:2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement: 2.70 L (2.85 US qt, 2.38 Imp.qt)Transmission oil:Recommended brand:YAMALUBE
Type: SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA Quantity:
1.50 L (1.59 US qt, 1.32 Imp.qt)
Final gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.47 L (0.50 US qt, 0.41 Imp.qt)Differential gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level mark):
0.31 L (0.33 US qt, 0.28 Imp.qt)
Radiator (including all routes): 3.75 L (3.96 US qt, 3.30 Imp.qt)Air filter:Air filter element:
Wet element
Secondary air filter element: Oil-coated paper elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity: 34.0 L (8.98 US gal, 7.48 Imp.gal)Fuel injection:Throttle body:
ID mark:2HC1 00
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
UB0F7AE0.book Page 2 Monday, November 6, 2017 2:30 PM
10-5
10
Spring/shock absorber type:Coil spring/gas-oil damper
Wheel travel: 432 mm (17.0 in)Electrical system:Ignition system:TCI
Charging system: AC magnetoBattery:Model:U1-H11L
Voltage, capacity: 12 V, 28.0 AhBulb voltage, wattage × quantity:Headlight:
LED
Interior light: LED (for equipped models)
Tail/brake light:
LED
Neutral indicator light: LED
High beam indicator light: LED
Reverse indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED Parking brake indicator light:
LED
Differential gear lock indicator light: LED
EPS warning light:
LED
Helmet/Seat belt indicator light: 14 V, 0.85 W × 2
Shift timing indicator light: LED
Half clutch indicator light:
LED
Launch system indicator light: LED
YCC-S system warning light: LED
Fuses:Main fuse:50.0 A
Fuel injection system fuse: 15.0 A
EPS fuse:
40.0 A
Headlight fuse: 15.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
15.0 A
Auxiliary DC jack fuse: 10.0 A
UB0F7AE0.book Page 5 Monday, November 6, 2017 2:30 PM
12-1
12
INDEX
AAccelerator pedal ......................................................... 4-22
Accelerator pedal, checking ........................................ 8-49
Accelerator pedal, Pre-operation check ........................ 5-6
Air filter ......................................................................... 8-38
Air filter case hoses, cleaning ...................................... 8-42
Auxiliary DC jack .......................................................... 4-55
Axle boots .................................................................... 8-36BBasic guide for safe use ................................................. 7-1
Battery, Periodic maintenance ..................................... 8-57
Bead lock, checking and tightening (YXZ10YESJ) ...... 8-55
Brake and YCC-S clutch fluid levels, checking ........... 8-46
Brake fluid, replacing ...................................................8-48
Brake light switch ......................................................... 8-51
Brake pedal .................................................................. 4-22
Brake pedal, checking ................................................. 8-49
Brakes, Periodic maintenance ..................................... 8-45
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-51
Cargo bed .................................................................... 4-33
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance .................................... 8-34
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................. 4-4
Cup holders .................................................................. 4-32
DDifferential gear lock indicator light ............................... 4-3
Differential gear oil, Periodic maintenance .................. 8-32
Differential gear, Pre-operation check ........................... 5-6
Doors ........................................................................... 4-25
Drive mode, selecting .................................................. 6-10
Driver seat position ...................................................... 4-27
Drive select lever and shift paddles ............................. 4-24
Drive select lever and shift paddles, Pre-operation
check ........................................................................... 5-7
Drive shaft universal joint, lubrication .......................... 8-54
Drivetrain icon ................................................................ 4-3
Dynamic clutch engagement ......................................... 6-7EEngine break-in .............................................................. 6-1
Engine oil and oil filter, Periodic maintenance ............. 8-16
Engine oil, Pre-operation check ..................................... 5-5
Engine trouble warning light .......................................... 4-5
EPS warning light ........................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-29
Final gear, Pre-operation check ..................................... 5-6
Fittings and fasteners, Pre-operation check .................. 5-8
Flag pole bracket ......................................................... 4-34
Four–wheel drive knob (On–Command 4WD) .............. 4-21
Front and rear brake pads, checking ........................... 8-45
Fuel, Pre-operation check .............................................. 5-3
Fuel tank cap ............................................................... 4-25
Fuse, replacing ............................................................. 8-63GGlove compartment ..................................................... 4-30
UB0F7AE0.book Page 1 Monday, November 6, 2017 2:30 PM