2018 YAMAHA YFZ450R maintenance

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EBU21747Periodic maintenance chart: Emission control systemTIPFor ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals in-
stead.
 For odometer or hour meter-equipped vehicles, follow the month maintenance interval if the ATV isn’t
ridden for the stated mileage or engine operating hours.
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills. NO. ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Fuel line • Check fuel hoses for cracks or other damage, and
replace if necessary. √√√
• Replace. Every 5 years
2 *Spark plug • Check condition and clean, regap, or replace if
necessary. √√√√√
3 *Va l v e s • Check valve clearance and adjust if necessary. √ √√√
4 *Crankcase breath-
er system • Check breather hose for cracks or other damage,
and replace if necessary. √√√
UBW261E0.book Page 3 Friday, May 26, 2017 9:38 AM

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5*Exhaust system • Check for leakage and replace gasket(s) if neces-
sary.
• Check for looseness and tighten all screw clamps and joints if necessary. √√√
6 Spark arrester • Clean. √√√
7 *Air induction sys-
tem • Check the air cut-off valve, reed valve, and hose
for damage.
• Replace any damaged parts if necessary. √√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev-
er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBW261E0.book Page 4 Friday, May 26, 2017 9:38 AM

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EBU2186EPeriodic maintenance chart: General maintenance and lubricationTIPFor ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals in-
stead.
 For odometer or hour meter-equipped vehicles, follow the month maintenance interval if the ATV isn’t
ridden for the stated mileage or engine operating hours.
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills. NO. ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 Air filter element • Clean and replace if necessary. Every 20–40 hours (more often in wet or
dusty areas)
2 *Clutch • Check operation and adjust if necessary. √ √√√
3 *Front brake • Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and
correct if necessary. √√√√√
• Replace brake pads. Whenever worn to the limit
4 *Rear brake • Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and
correct if necessary. √√√√√
• Replace brake pads. Whenever worn to the limit
UBW261E0.book Page 5 Friday, May 26, 2017 9:38 AM

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5*Brake hoses • Check for cracks or other damage, and replace if
necessary. √√√√
• Replace. Every 4 years
6 *Brake fluid • Change. Every 2 years
7 *Parking brake • Check operation and adjust if necessary. √√√√√
8 *Wheels • Check runout and for damage, and replace if nec-
essary. √ √√√
9 *Tires • Check tread depth and for damage, and replace if
necessary.
• Check air pressure and balance, and correct if necessary. √ √√√
10 *Wheel hub bearings • Check for looseness or damage, and replace if
necessary. √ √√√
11 *Swingarm pivots • Check operation and for excessive play, and re-
place bearings if necessary.
• Lubricate with lithium-soap-based grease. √√√
12 *Upper and lower
arm pivots • Lubricate with lithium-soap-based grease.
√√√
13 Drive chain • Check chain slack and adjust if necessary.
• Check rear wheel alignment and correct if neces-
sary.
• Clean and lubricate. √√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev-
er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBW261E0.book Page 6 Friday, May 26, 2017 9:38 AM

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14*Drive chain roller • Check for wear and replace if necessary. √√√
15 *Chassis fasteners • Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
16 *Shock absorber as-
semblies • Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√√√
17 *Rear suspension re-
lay arm and con-
necting arm
pivoting points • Check operation and correct if necessary.
√√√√
18 *Steering shaft • Lubricate with lithium-soap-based grease. √√√
19 *Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
20 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
21 Engine oil filter ele-
ment
• Replace.
√√√
22 *Cooling system • Check coolant level and ATV for coolant leakage,
and correct if necessary. √√√√√
• Replace coolant. Every 2 years
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBW261E0.book Page 7 Friday, May 26, 2017 9:38 AM

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EBU29431TIPSome maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.
 Replace the fuel hose every five years and if cracked or damaged.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.23 *Moving parts and
cables • Lubricate.
√√√√
24 *Throttle lever • Check operation.
• Check throttle lever free play, and adjust if neces-
sary.
• Lubricate cable and lever housing. √√√√√
25 *Front and rear
brake switches • Check operation and correct if necessary.
√√√√√
26 *Lights and switches • Check operation and correct if necessary.
• Adjust headlight beams. √√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev-
er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBW261E0.book Page 8 Friday, May 26, 2017 9:38 AM

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EBU30131Removing and installing the cowling
and panelsThe cowling and panels shown need to be re-
moved to perform some of the maintenance jobs
described in this chapter. Refer to this section
each time a cowling or panel needs to be removed
and installed.
EBU29596Panel A
To remove the panel1. Remove the seat. (See page 4-10.)
2. Remove the fuel tank cap by turning it coun-terclockwise. (See page 4-8.) NOTICE: Make
sure that no foreign material enters the
fuel tank.
[ECB01052]
3. Loosen the quick fasteners.
1. Panel A
2. Panel B
3. Cowling
1
2
3
1. Panel C
1
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To install the cowling
1. Place the cowling in the original position, and
then tighten the quick fasteners.
2. Install panels C, B and A.EBU29442Checking the spark plugThe spark plug is an important engine component,
which should be checked periodically, preferably
by a Yamaha dealer. Since heat and deposits will
cause any spark plug to slowly erode, the spark
plug should be removed and checked in accor-
dance with the periodic maintenance and lubrica-
tion chart. In addition, the condition of the spark
plug can reveal the condition of the engine.
The porcelain insulator around the center elec-
trode of the spark plug should be a medium-to-
light tan (the ideal color when the vehicle is ridden
normally). If the spark plug shows a distinctly dif-
ferent color, the engine could be operating im-
properly. Do not attempt to diagnose such
problems yourself. Instead, have a Yamaha dealer
check the vehicle.
If the spark plug shows signs of electrode erosion
and excessive carbon or other deposits, it should
be replaced.
1. Quick fastener
1. Quick fastener
1
1
1
1
UBW261E0.book Page 13 Friday, May 26, 2017 9:38 AM