2018 YAMAHA XSR 900 checking oil

Table of contentsSafety information........................... 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments................ 2-3
Instrument and co ntrol functions... 3-1
Immobilizer system ..... .................... 3-1
Main switch/steering lock................ 3-2
Indicator lights and warning
lights ............................................ 3-4
Multi-function meter unit ................. 3-6
D-mode (drive mode).................... 3-13
Handlebar switches ...................... 3-14
Clutch lever................................... 3-15
Shift pedal..... ............................ .... 3-16
Brake lever ................................... 3-16
Brake pedal .................................. 3-17
ABS .............................................. 3-17
Traction control syst em ................ 3-18
Fuel tank cap ................................ 3-19
Fuel............................................... 3-20
Fuel tank overflow hose and breather hose ............................ 3-22
Catalytic converter ........................ 3-22
Seat .............................................. 3-23
Storage compartment ................... 3-23
Adjusting the front fork.................. 3-24
Adjusting the shock absorber assembly ................................... 3-25 Luggage strap holders .
................ 3-27
Sidestand ..................................... 3-27
Ignition circuit cut- off system ........ 3-28
Auxiliary DC connector................. 3-30
For your safety – pre-operation
checks .............................................. 4-1
Operation and important riding
points ................................................ 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
Periodic maintenance and
adjustment ....................................... 6-1
Owner’s tool kit............................... 6-2
Periodic maintenance chart for the emission control system ............. 6-3
General maintenance and
lubrication chart .......................... 6-5
Checking the spark plugs ............... 6-9
Canister ........................................ 6-10
Engine oil ..................................... 6-10
Coolant ......................................... 6-13
Air filter element ........................... 6-14
Checking the engine idling speed ........................................ 6-14 Checking the throttle grip free
play ........................................... 6-15
Valve clearance ........................... 6-15
Tires ............................................. 6-15
Cast wheels ................................. 6-18
Adjusting the clutch lever free play ........................................... 6-18
Checking the brake lever free
play ........................................... 6-19
Brake light switches ..................... 6-19
Checking the front and rear
brake pads................................ 6-20
Checking the brake fluid level ...... 6-20
Changing the brake fluid .............. 6-22
Drive chain slack.......................... 6-22
Cleaning and lubricating the drive chain ................................ 6-24
Checking and lubricating the cables ....................................... 6-24
Checking and lubricating the
throttle grip and cable ............... 6-25
Checking and lubricating the brake and shift pedals .............. 6-25
Checking and lubricating the brake and clutch levers ............ 6-26
Checking and lubricating the sidestand .................................. 6-26
Lubricating the swingarm
pivots ........................................ 6-27
Checking the front fork................. 6-27
Checking the steering .................. 6-28UB90E2.book 1 ページ ２０１８年６月５日　火曜日　午後５時４０分

Periodic maintenance and adjustment
6-9
1
2
3
4
567
8
9
10
11
12
EAU19653
Checking the spark plugsThe spark plugs are important engine
components, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plugs can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally),
and all spark plugs installed in the en-
gine should have the same color. If any
spark plug shows a distinctly different
color, the engine could be operating im-
properly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode
erosion and excessive carbon or other
deposits, it should be replaced. Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available wheninstalling a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.NOTICE
ECA10841
Do not use any tools to remove or in-
stall the spark plug cap, otherwise
the ignition coil coupler may get
damaged. The spark plug cap may
be difficult to remove because the
rubber seal on the end of the cap fits
tightly. To remove the spark plug
cap, simply twist it back and forth
while pulling it out; to install it, twistit back and forth while pushing it in.
Specified spark plug:
NGK/CPR9EA9
1. Spark plug gapSpark plug gap:0.8–0.9 mm (0.031–0.035 in)
Tightening torque: Spark plug:13 N·m (1.3 kgf·m, 9.6 lb·ft)
UB90E2.book 9 ページ ２０１８年６月５日　火曜日　午後５時４０分

Periodic maintenance and adjustment
6-12
1
2
3
4
56
7
8
9
10
11
12
TIPMake sure that the O-ring is properlyseated. 6. Install the new oil filter cartridge, and then tighten to the specified
torque. 7. Install the engine oil drain bolt with
a new gasket, and then tighten the
bolt to the specified torque.
8. Pour the specified amount of the recommended oil into the crank-
case.
TIPUsing a funnel is recommended.
9. After checking the engine oil filler cap O-ring, install the filler cap.TIPWipe off any spilled oil before startingthe engine.
10. Start the engine and let it idle for several minutes while checking for
oil leaks. If any leakage is found,
immediately stop the engine and
check for the cause.
NOTICE
ECA10402
If the oil level warning light flickers
or remains on even if the oil level is
correct, immediately turn the engine
off and have a Yamaha dealer checkthe vehicle.
11. Turn the engine off, wait a few min- utes until the oil settles, and then
check the oil level one last time.
1. O-ring
1. Torque wrench
1
Tightening torque:Oil filter cartridge:17 N·m (1.7 kgf·m, 13 lb·ft)
Tightening torque: Engine oil drain bolt:43 N·m (4.3 kgf·m, 32 lb·ft)
UB90E2.book 12 ページ ２０１８年６月５日　火曜日　午後５時４０分

Periodic maintenance and adjustment
6-24
1
2
3
4
56
7
8
9
10
11
12
EAU23026
Cleaning and l ubricating the
drive chainThe drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.NOTICE
ECA10584
The drive chain must be lubricated
after washing the motorcycle, ridingin the rain or riding in wet areas.
1. Clean the drive chain with kero- sene and a small soft brush.
NOTICE: To prevent damaging
the O-rings, do not clean the
drive chain with steam cleaners,
high-pressure washers or inap-
propriate solvents.
[ECA11122]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri-
cants for the drive chain, as they may contain substances that
could damage the O-rings.
[ECA11112]
EAU23098
Checking and lubricating the
cablesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe condi-
tions.
[EWA10712]
Recommended lubricant:
Yamaha cable lubricant or other suit-
able cable lubricant
UB90E2.book 24 ページ ２０１８年６月５日　火曜日　午後５時４０分

Periodic maintenance and adjustment6-27
1
2
3
4
567
8
9
10
11
12
EAUM1653
Lubricating the swingarm
pivotsThe swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU23273
Checking the front forkThe condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. While applying the front brake, push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
NOTICE
ECA10591
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-pair it.
Recommended lubricant:Lithium-soap-based grease
UB90E2.book 27 ページ ２０１８年６月５日　火曜日　午後５時４０分

10-1
1
2
3
4
5
6
7
8
910
11
12
IndexAABS ....................................................... 3-17
ABS warning light.................................... 3-5
Air filter element .................................... 6-14
Auxiliary DC connector ......................... 3-30
Auxiliary light bulb, replacing ................ 6-34BBattery................................................... 6-28
Brake and clutch levers, checking and lubricating ........................................... 6-26
Brake and shift pedals, checking and lubricating ........................................... 6-25
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-20
Brake lever ............................................ 3-16
Brake lever free play, checking ............. 6-19
Brake light switches .............................. 6-19
Brake pedal ........................................... 3-17
Brake/tail light ....................................... 6-34CCables, checking and lubricating .......... 6-24
Canister................................................. 6-10
Care ........................................................ 7-1
Catalytic converter ................................ 3-22
Clutch lever ........................................... 3-15
Clutch lever free play, adjusting ............ 6-18
Coolant.................................................. 6-13
Coolant temperature warning light .......... 3-4DData recording, vehicle ........................... 9-2
Diagnostic connector .............................. 9-2
Dimmer switch ...................................... 3-14
D-mode (drive mode) ............................ 3-13
Drive chain, cleaning and lubricating .... 6-24 Drive chain slack .................................. 6-22
EEngine break-in ...................................... 5-3
Engine idling speed, checking .............. 6-14
Engine oil .............................................. 6-10
Engine serial number.............................. 9-1
Engine trouble warning light ................... 3-5FFront and rear brake
pads, checking .... 6-20
Front fork, adjusting .............................. 3-24
Front fork, checking .............................. 6-27
Fuel....................................................... 3-20
Fuel consumption, tips for reducing........ 5-3
Fuel tank cap ........................................ 3-19
Fuel tank overflow hose and breather hose ................................................... 3-22
Fuses, replacing ................................... 6-30HHandlebar switches .............................. 3-14
Hazard switch ....................................... 3-15
Headlight bulb, replacing ...................... 6-32
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-14IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-28
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-5
Indicator lights and warning lights .......... 3-4LLicense plate light ................................. 6-35
Luggage strap holders .......................... 3-27MMain switch/steering lock........................ 3-2 Maintenance and lubrication, periodic..... 6-5
Maintenance, emission control system ... 6-3
Matte color, caution ................................. 7-1
Model label .............................................. 9-2
Multi-function meter unit .......................... 3-6
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-14SSafety information ................................... 1-1
Seat ....................................................... 3-23
Shifting .................................................... 5-2
Shift pedal ............................................. 3-16
Shock absorber assembly, adjusting .... 3-25
Sidestand .............................................. 3-27
Sidestand, checking an
d lubricating...... 6-26
Spark plugs, checking ............................. 6-9
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Steering, checking................................. 6-28
Stop/Run/Start switch............................ 3-15
Storage.................................................... 7-3
Storage compartment............................ 3-23
Supporting the motorcycle .................... 6-36
Swingarm pivots, lubricating ................. 6-27TThrottle grip and cable, checking and lubricating ........................................... 6-25
Throttle grip free play, checking ............ 6-15
UB90E2.book 1 ページ ２０１８年６月５日　火曜日　午後５時４０分