2018 YAMAHA NMAX 125 transmission

Table of contents
Safety information ............................1-1
Further safe-riding points ................1-5
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument an d control functions ....3-1
Main switch/steering lock ...............3-1
Keyhole shutter ...............................3-2
Indicator lights and warning lights ............................................3-3
Multi-function meter unit .................3-4
Handlebar switches.........................3-9
Front brake lever ...........................3-10
Rear brake lever ............................3-11
ABS ...............................................3-11
Fuel tank cap.................................3-12
Fuel................................................3-13
Fuel tank overflow hose ................3-15
Catalytic converter ........................3-15
Seat ...............................................3-16
Storage compartments .................3-16
Sidestand ......................................3-17
Ignition circuit cut-off system........3-18
For your safety – pre-operation
checks ...............................................4-1
Operation an d important ri din g
points .................................................5-1
Starting the engine ..........................5-1
Starting off.......................................5-2
Acceleration and deceleration.........5-3
Braking ............................................5-3
Tips for reducing fuel consumption ................................5-4
Engine break-in ...............................5-4
Parking ............................................5-5
Perio dic maintenance an d
a d justment ........................................6-1
Owner’s tool kit ...............................6-2
Periodic maintenance chart for the emission control system ........6-3 General maintenance and
lubrication chart........................... 6-4
Removing and installing panels ...... 6-7
Checking the spark plug ................. 6-9
Engine oil and oil strainer.............. 6-10
Final transmission oil .................... 6-12
Coolant ......................................... 6-13
Air filter and V-belt case air filter elements ............................ 6-17
Checking the throttle grip free play ..................................... 6-19
Valve clearance ............................. 6-20
Tires .............................................. 6-20
Cast wheels .................................. 6-22
Checking the front and rear brake lever free play .................. 6-23
Checking the front and rear
brake pads................................. 6-24
Checking the brake fluid level....... 6-25
Changing the brake fluid............... 6-26
Checking the V-belt ...................... 6-26
Checking and lubricating the cables ........................................ 6-27
Checking and lubricating the throttle grip and cable ............... 6-27
Lubricating the front and rear
brake levers ............................... 6-28
Checking and lubricating the centerstand and sidestand ........ 6-28
Checking the front fork ................. 6-29
Checking the steering ................... 6-29
Checking the wheel bearings ....... 6-30
Battery .......................................... 6-30
Replacing the fuses ...................... 6-32
Headlight....................................... 6-33
Replacing an auxiliary light bulb ... 6-34
Brake light ..................................... 6-35
Replacing the taillight bulb ........... 6-35
Replacing a front turn signal light bulb .................................... 6-37
Replacing a rear turn signal
light bulb .................................... 6-38
Troubleshooting ............................ 6-39
Troubleshooting charts ................. 6-40
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Description
2-1
2
EAU63371
Left view
678,91011
123 4 5
1. Front storage compartment (page 3-16)
2. Fuel tank cap (page 3-12)
3. Owner’s tool kit (page 6-2)
4. Rear storage compartment (page 3-16)
5. Air filter element (page 6-17)
6. Final transmission oil filler cap (page 6-12)
7. Final transmission oil drain bolt (page 6-12)
8. Engine oil drain bolt A (page 6-10)
9. Engine oil drain bolt B (page 6-10)
10.Coolant drain bolt (page 6-14)
11.V-belt case air filter element (page 6-17)
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For your safety – pre-operation checks
4-1
4
EAU63440
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an acci dent or equipment d amage. Do not operate the vehicle if you fin d
any pro blem. If a pro blem cannot be correcte d b y the proce dures provi ded
in this manual, have the vehicle inspecte d b y a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKSPAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks
or damage, and check hose connection. 3-13,
3-15
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-10
Final transmission oil • Check vehicle for oil leakage. 6-12
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
level.
• Check cooling system for leakage. 6-13
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-23,
6-24, 6-25
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-23,
6-24, 6-25
Throttle grip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip
free play and lubricate cable and grip housing. 6-19,
6-27
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Operation and important ri din g points
5-4
5
EAU16821
Tips for re ducin g fuel con-
sumption
Fuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
 Avoid high engine speeds during
acceleration.
 Avoid high engine speeds with no
load on the engine.
 Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU16842
Engine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAUM2012
0–1000 km (0–600 mi)
Avoid prolonged operation above 1/3
throttle. NOTICE: After 1000 km (600
mi) of operation, be sure to replace
the en gine oil an d final transmission
oil.
[ECA11662]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 1/2
throttle.
1600 km (1000 mi) an d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA10271
If any en gine trou ble shoul d occur
d urin g the en gine break-in perio d,
imme diately have a Yamaha dealer
check the vehicle.
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Periodic maintenance an d a djustment
6-5
6
14 Front an
d rear
b rake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
15 Si
destan d, center-
stan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
16 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
17 *Front fork • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
18 *Shock a
bsor ber
assem blies • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
19 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. At the initial interval and
when the oil change indi-
cator flashes or comes on [every 6000 km (3500 mi)]. √
20 *En gine oil strainer • Clean. √
21 *Final transmission
oil • Check vehicle for oil leakage.
√√√√√
• Change. √√√
22 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
23 *V-belt • Replace. When the V-belt replacement
indicator flashes or comes on
24 *Front an
d rear
b ra

ke switches • Check operation.
√√√√√√
25 *Movin
g parts an d
cab les • Lubricate.
√√√√√
26 *Throttle
grip hous-
in g an d cab le • Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous- ing and cable. √√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READING
ANNUAL CHECK
16121824
0.63.5710.514
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Periodic maintenance an d a djustment
6-12
6
TIP
Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.
NOTICE
ECA11621
 In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a ddition, do not use oils la bele d
“ENERGY CONSERVING II” or
hi gher.
 Make sure that no forei gn mate-
rial enters the crankcase.
8. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
9. Turn the engine off, and then check the oil level and correct it if
necessary.
10. Reset the oil change tripmeter and oil change indicator “OIL”. (See
page 3-6 for reset procedures.)
EAU20067
Final transmission oil
The final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the scooter. In addition, the final transmis-
sion oil must be changed as follows at
the intervals specified in the periodic
maintenance and lubrication chart. 1. Start the engine, warm up the final transmission oil by riding the
scooter for several minutes, and
then stop the engine.
2. Place the scooter on the center- stand.
3. Place an oil pan under the final transmission case to collect the
used oil.
4. Remove the final transmission oil filler cap and its O-ring from the fi-
nal transmission case.
5. Remove the final transmission oil drain bolt and its gasket to drain
the oil from the final transmission
case.
Recommen ded en gine oil:
See page 8-1.
Oil quantity: 0.90 L (0.95 US qt, 0.79 Imp.qt)
1. Final transmission oil filler cap
2. O-ring
1
2
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Periodic maintenance an d a djustment
6-13
6
6. Install the final transmission oil
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of the recommended final transmis-
sion oil. WARNING! Make sure
that no forei gn material enters
the final transmission case.
Make sure that no oil gets on
the tire or wheel.
[EWA11312]
8. Install the final transmission oil fill- er cap and its new O-ring, and
then tighten the oil filler cap.
9. Check the final transmission case for oil leakage. If oil is leaking,
check for the cause.
EAU20071
Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUN1090To check the coolant level1. Place the vehicle on the center- stand.
TIP
The coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
 Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level through
the check window.
TIP
The coolant should be between the
minimum and maximum level marks.
1. Final transmission oil drain bolt
2. Gasket
Tightening torque:
Final transmission oil drain bolt: 20 N·m (2.0 kgf·m, 14 lb·ft)
Recommen ded final transmission
oil: See page 8-1.
Oil quantity: 0.15 L (0.16 US qt, 0.13 Imp.qt)
12
1. Coolant level check window
2. Maximum level mark
3. Minimum level mark
1
2
3
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Specifications
8-1
8
Dimensions:
Overall length:1955 mm (77.0 in)
Overall width:
740 mm (29.1 in)
Overall height: 1115 mm (43.9 in)
Seat height: 765 mm (30.1 in)
Wheelbase:
1350 mm (53.1 in)
Ground clearance: 135 mm (5.31 in)
Minimum turning radius: 2.0 m (6.56 ft)
Wei ght:
Curb weight:
127 kg (280 lb)
Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train: SOHC
Number of cylinders: Single cylinder
Displacement:
125 cm³ (GPD125-A)
155 cm³ (GPD150-A)
Bore × stroke:
52.0 × 5 8 . 7 m m (2 . 0 5 × 2.31 in) (GPD125-A)
58.0 × 5 8 . 7 m m (2 . 2 8 × 2.31 in) (GPD150-A)
Compression ratio:
10.5 : 1 (GPD150-A)
11.2 : 1 (GPD125-A)
Starting system:
Electric starter
Lubrication system: Wet sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA or MB Engine oil quantity:
Oil change:
0.90 L (0.95 US qt, 0.79 Imp.qt)
Final transmission oil:
Type: Motor oil SAE 10W-30 type SE or higher or
Gear oil SAE 85W GL-3
Quantity: 0.15 L (0.16 US qt, 0.13 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
0.46 L (0.49 US qt, 0.40 Imp.qt)
Air filter:
Air filter element:Oil-coated paper element
Fuel:
Recommended fuel:Regular unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity: 6.6 L (1.7 US gal, 1.5 Imp.gal)
Fuel reserve amount: 1.4 L (0.37 US gal, 0.31 Imp.gal)
Fuel injection:
Throttle body:ID mark:
2DS1 00
Spark plu g(s):
Manufacturer/model:
NGK/CPR8EA-9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Clutch:
Clutch type:Dry, centrifugal, shoe
Drivetrain:
Primary reduction ratio:1.000
Final drive: Gear
Secondary reduction ratio:
10.208 (56/16 x 35/12)
Transmission type: V-belt automatic
Chassis:
Frame type:
Underbone
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