2018 YAMAHA MT-09 valve adjustment

Table of contentsSafety information........................... 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments................ 2-3
Special features ............................... 3-1
D-mode (drive mode)...................... 3-1
Traction control system .................. 3-1
Quick shift system ...... .................... 3-3
Instrument and control
functions ........................................... 4-1
Immobilizer system ..... .................... 4-1
Main switch/steering lock................ 4-2
Handlebar switches ........................ 4-4
Indicator lights and warning lights ............................................ 4-5
Multi-function meter unit ................. 4-8
Clutch lever................................... 4-14
Shift pedal..... ............................ .... 4-14
Brake lever ................................... 4-15
Brake pedal .................................. 4-15
ABS .............................................. 4-16
Fuel tank cap ................................ 4-17
Fuel............................................... 4-17
Fuel tank overflow hose................ 4-19
Catalytic converter ........................ 4-19
Seat .............................................. 4-20
Storage compartment ................... 4-21 Adjusting the front fork ................. 4-21
Adjusting the shock absorber
assembly................................... 4-23
Luggage strap holders . ................ 4-25
Auxiliary DC connectors ............... 4-25
Sidestand ..................................... 4-25
Ignition circuit cut- off system ........ 4-26
For your safety – pre-operation
checks .............................................. 5-1
Operation and important riding
points ................................................ 6-1
Starting the engine ......................... 6-1
Shifting ........................................... 6-2
Tips for reducing fuel consumption ............................... 6-3
Engine break-in .............................. 6-3
Parking ........................................... 6-4
Periodic maintenance and
adjustment ....................................... 7-1
Owner’s tool kit............................... 7-2
Periodic maintenance chart for the emission control system ....... 7-3
General maintenance and lubrication chart .......................... 7-5
Removing and installing panels ..... 7-9
Checking the spark plugs ............. 7-10
Canister ........................................ 7-11
Engine oil ..................................... 7-12 Coolant ........................................ 7-14
Air filter element ........................... 7-16
Checking the engine idling
speed............ ............................ 7-16
Checking the throttle grip
free play.................................... 7-16
Valve clearance ........................... 7-17
Tires ............................................. 7-17
Cast wheels ................................. 7-19
Adjusting the clutch lever free play.................................... 7-20
Checking the brake lever free play.................................... 7-20
Brake light switches ..................... 7-21
Checking the front and rear brake pads................................ 7-21
Checking the brake fluid level ...... 7-22
Changing the brake fluid .............. 7-23
Drive chain slack.......................... 7-24
Cleaning and lubricating the
drive chain ................................ 7-25
Checking and lubricating the cables ....................................... 7-26
Checking and lubricating the throttle grip and cable ............... 7-26
Checking and lubricating the brake and shift pedals .............. 7-27
Checking and lubricating the
brake and clutch levers ............ 7-27
Checking and lubricating the sidestand .................................. 7-28BS2-9-E1E0_1.book 1 ページ ２０１８年４月２７日　金曜日　午後４時５０分

Periodic maintenance and adjustment
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EAU71031
TIP
The annual checks must be performed every year, except if a distance-based maintenance is performed in-
stead.

From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).

Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
EAU71051
Periodic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Fuel line Check fuel hoses for cracks or
damage.
Replace if necessary. 
2 *Spark plugs Check condition.
Adjust gap and clean.

Replace. 
3 *Valve clearance Check and adjust. Every 40000 km (24000 mi)
4 *Fuel injection Check engine idle speed.

Check and adjust synchronization. 
5 *Exhaust system Check for leakage.
Tighten if necessary.
Replace gaskets if necessary. 
6 *Evaporative
emission control
system Check control system for damage.
Replace if necessary.

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Periodic maintenance and adjustment
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7 *Air induction
system Check the air cut-off valve, reed
valve, and hose for damage.
Replace any damaged parts if necessary. 
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
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EAU21403
Valve clearanceThe valves are an important engine
component, and since valve clearance
changes with use, they must be
checked and adjusted at the intervals
specified in the periodic maintenance
chart. Unadjusted valves can result in
improper air-fuel mixture, engine noise,
and eventually engine damage. To pre-
vent this from occurring, have your
Yamaha dealer check and adjust the
valve clearance at regular intervals.TIPThis service must be performed whenthe engine is cold.
EAU64410
TiresTires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
WARNING
EWA10504
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control.
The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).

The tire air pressure must be ad-
justed in accordance with the
riding speed and with the total weight of rider, passenger, car-
go, and accessories approved
for this model.WARNING
EWA10512
Never overload your vehicle. Opera-
tion of an overloaded vehicle couldcause an accident.
Tire air pressure (measured on cold
tires):
1 person:Front: 250 kPa (2.50 kgf/cm
2, 36 psi)
Rear: 290 kPa (2.90 kgf/cm2, 42 psi)
2 persons:
Front: 250 kPa (2.50 kgf/cm2, 36 psi)
Rear:
290 kPa (2.90 kgf/cm2, 42 psi)
Maximum load*: 174 kg (384 lb)
* Total weight of rider, passenger, car- go and accessories
BS2-9-E1E0_1.book 17 ページ ２０１８年４月２７日　金曜日　午後４時５０分

Periodic maintenance and adjustment
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12 Tire inspection
The tires must be checked before each
ride. If the center tread depth reaches
the specified limit, if the tire has a nail or
glass fragments in it, or if the sidewall is
cracked, have a Yamaha dealer re-
place the tire immediately.
TIPThe tire tread depth limits may differ
from country to country. Always complywith the local regulations.
WARNING
EWA10472

Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the vehi-
cle with excessively worn tires
decreases riding stability and
can lead to loss of control.

The replacement of all wheel
and brake-related parts, includ-
ing the tires, should be left to a
Yamaha dealer, who has the
necessary professional knowl-
edge and experience to do so.

Ride at moderate speeds after
changing a tire since the tire
surface must first be “broken
in” for it to develop its optimalcharacteristics.
Tire information
This model is equipped with tubeless
tires and tire air valves.
Tires age, even if they have not been
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of
ageing. Old and aged tires shall be
checked by tire specialists to ascertain
their suitability for further use.
WARNING
EWA10902

The front and rear tires should
be of the same make and de-
1. Tire sidewall
2. Tire tread depthMinimum tire tread depth (front and
rear):
1.6 mm (0.16 in)
1. Tire air valve
2. Tire air valve core
3. Tire air valve cap with seal
BS2-9-E1E0_1.book 18 ページ ２０１８年４月２７日　金曜日　午後４時５０分

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sign, otherwise the handling
characteristics of the motorcy-
cle may be different, which
could lead to an accident.

Always make sure that the valve
caps are securely installed to
prevent air pressure leakage.

Use only the tire valves and
valve cores listed below toavoid tire deflation during a ride.
After extensive tests, only the tires list-
ed below have been approved for this
model by Yamaha.
WARNING
EWA10601
This motorcycle is fitted with su-
per-high-speed tires. Note the fol-
lowing points in order to make the
most efficient use of these tires.
Use only the specified replace-
ment tires. Other tires may run
the danger of bursting at super
high speeds.

Brand-new tires can have a rela-
tively poor grip on certain road
surfaces until they have been
“broken in”. Therefore, it is ad-
visable before doing any
high-speed riding to ride con-
servatively for approximately
100 km (60 mi) after installing a
new tire.

The tires must be warmed up
before a high-speed run.

Always adjust the tire air pres-
sure according to the operatingconditions.
EAU21963
Cast wheelsTo maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be checked
for cracks, bends, warpage or oth-
er damage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
wheel must be replaced.

The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
Front tire: Size:
120/70 ZR17 M/C (58W)
Manufacturer/model: BRIDGESTONE/S20F
DUNLOP/D214F
Rear tire: Size:
180/55 ZR17M/C (73W)
Manufacturer/model: BRIDGESTONE/S20R
DUNLOP/D214
FRONT and REAR: Tire air valve:
TR412
Valve core: #9100 (original)
BS2-9-E1E0_1.book 19 ページ ２０１８年４月２７日　金曜日　午後４時５０分

Periodic maintenance and adjustment7-23
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may deteriorate, causing leak-
age.

Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.

Be careful that water or dust
does not enter the brake fluid
reservoir when refilling. Water
will significantly lower the boil-
ing point of the fluid and may re-
sult in vapor lock, and dirt may
clog the ABS hydraulic unitvalves.
NOTICE
ECA17641
Brake fluid may damage painted sur-
faces or plastic parts. Always cleanup spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys-
tem leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before further riding.
EAU22734
Changing the brake fluidHave a Yamaha dealer change the
brake fluid every 2 years. In addition,
have the seals of the master cylinders
and brake calipers, as well as the brake
hoses replaced at the intervals listed
below or sooner if they are damaged or
leaking.
Brake seals: every 2 years

Brake hoses: every 4 years
BS2-9-E1E0_1.book 23 ページ ２０１８年４月２７日　金曜日　午後４時５０分

Periodic maintenance and adjustment
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EAU23292
Checking the wheel bearingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
EAU50292
BatteryThe battery is located under the seat.
(See page 4-20.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to be
checked and, if necessary, tightened.
WARNING
EWA10761

Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan- tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15 minutes and seek prompt
medical attention.

Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.

KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OFCHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
1. Battery
2. Positive battery lead (red)
3. Negative battery lead (black)
2
3
1
BS2-9-E1E0_1.book 30 ページ ２０１８年４月２７日　金曜日　午後４時５０分