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8-46
8
2. To increase the brake lever free play, turn the
brake lever free play adjusting bolt in direction
(a). To decrease the brake lever free play, turn
the adjusting bolt in direction (b).
TIPIf the specified brake lever free play could be ob-
tained as described above, skip steps 3–8. 3. Fully turn the adjusting bolt in direction (a) toloosen the brake cable.
4. Slide the rubber cover back. 5. Loosen the brake cable adjuster locknut.
6. To increase the brake lever free play, turn the
brake lever free play adjusting nut in direction
(a). To decrease the brake lever free play, turn
the adjusting nut in direction (b).
7. Tighten the brake cable adjuster locknut.
8. Slide the rubber cover to its original position.
9. Tighten the locknut at the brake lever.
Adjusting the brake pedal free play
Measure the brake pedal free play as shown.1. Locknut
2. Brake lever free play adjusting bolt
(a)
(b)
12
1. Brake cable adjuster locknut
2. Brake lever free play adjusting nut
3. Rubber cover
2
3
1
(a)(b)
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8-47
8If the free play is incorrect, adjust it as follows.
1. Remove panel G.
2. Loosen the locknut. 3. To increase the brake pedal free play, turn the
brake pedal free play adjusting nut in direc-
tion (a). To decrease the brake pedal free
play, turn the adjusting nut in direction (b).
4. Tighten the locknut.
5. Install the panel.
1. Brake pedal free playBrake pedal free play: 12.0–17.0 mm (0.47–0.67 in)
1
1. Brake pedal free play adjusting nut
2. Locknut
2
(a)
(b)
1
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8-48
8
EBU24231Axle bootsThe axle boots must be checked for damage at
the intervals specified in the periodic maintenance
and lubrication chart. Check the axle boots for
tears or damage. If any damage is found, have
them replaced by a Yamaha dealer.
EBU34270Brake light switchesThe brake light, which is activated by the brake
pedal and brake levers, should come on just be-
fore braking takes effect.
The rear brake light switch can be adjusted as fol-
lows, but the front brake light switch should be ad-
justed by a Yamaha dealer.
Turn the rear brake light switch adjusting nut while
holding the brake light switch in place. To make
the brake light come on earlier, turn the adjusting
nut in direction (a). To make the brake light come
on later, turn the adjusting nut in direction (b).
1. Front axle boot (each side)
1
1
1. Rear axle boot (each side)
1
1
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8-49
8
EBU24905Checking and lubricating the cablesThe operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
WARNING
EWB02582Inspect cables frequently and replace if
damaged. Corrosion can result when the ca-
ble sheaths become damaged, and cables
can also become frayed or kinked, which
could restrict the operation of controls and
lead to an accident or injury.
Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or
do not work smoothly, you could be unable
to control the ATV, which could lead to an
accident or collision. EBU28712Checking and lubricating the front and
rear brake leversThe operation of the front and rear brake levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.
1. Rear brake light switch adjusting nut
2. Rear brake light switchRecommended lubricant:
Yamaha cable lubricant or other suitable cable lubricant
1
2 (b)
(a)
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8-50
8
Front brake lever
Rear brake lever
EBU28833Checking and lubricating the brake
pedalThe operation of the brake pedal should be
checked before each ride, and the pedal pivot
should be lubricated if necessary.TIPTo access the brake pedal pivot, remove panel G.
(See page 8-9.)
Recommended lubricants:
Front brake lever:Silicone grease
Rear brake lever: Lithium-soap-based grease
Recommended lubricant: Lithium-soap-based grease
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8-63
8YFM70KPXJ / YFM70KPAJ / YFM70KPHJ /
YFM70KPSJ
EBU25614Replacing the tail/brake light bulbIf the tail/brake light bulb burns out, replace it as
follows.
1. Remove the tail/brake light bulb holder (to- gether with the bulb) by turning it counter-
clockwise. 2. Remove the burnt-out bulb by pushing it in
and turning it counterclockwise.1. Handlebar-mounted light beam adjusting screw
(b)
(a)
1
1. Tail/brake light bulb holder
1. Tail/brake light bulb
1
1
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9-1
9
EBU25861
CLEANING AND STORAGE
EBU25882CleaningFrequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply
degreaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the
job. WARNING! Wet brakes may have re-
duced stopping ability, increasing the
chance of an accident. Test the brakes af-
ter washing. Apply the brakes several
times at slow speeds to let friction dry out
the linings.
[EWB02312]
NOTICE: Excessive wa-
ter pressure may cause water seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical
devices. Many expensive repair bills have
resulted from improper high-pressure de-
tergent applications such as those avail-
able in coin-operated car washers.
[ECB00712]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or
bottle brush is handy for hard-to-reach pla-
ces.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
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10-4
10
Loading:Maximum loading limit:240.0 kg (530 lb)
(Total weight of rider, cargo, accessories, and tongue)Tire air pressure (measured on cold tires):Recommended:
Front:35.0 kPa (0.350 kgf/cm², 5.0 psi)
Rear:
30.0 kPa (0.300 kgf/cm², 4.4 psi)
Minimum: Front:
32.0 kPa (0.320 kgf/cm², 4.6 psi)
Rear: 27.0 kPa (0.270 kgf/cm², 4.0 psi)Front wheel:Rim size:
12 x 6.0ATRear wheel:Rim size:12 x 7.5ATFront brake:Type:Hydraulic disc brake
Operation: Right hand operation
Specified brake fluid:
DOT 4Rear brake:Type:Mechanical wet multiple disc brake Operation:
Left hand and right foot operation
Front suspension:Type:
Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 180 mm (7.1 in)Rear suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
230 mm (9.1 in)Electrical system:Ignition system:TCI
Charging system:
AC magnetoBattery:Model:YTX20L-BS
Voltage, capacity:
12 V, 18.0 AhHeadlight(s):Bulb type:Krypton bulb
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