6-4
6
TIPWhen in reverse, the reverse indicator light
should come on. If the indicator light does not
come on, have a Yamaha dealer check the elec-
trical circuit.
Due to the synchronizing mechanism in the en-
gine, the indicator light may not come on until
the ATV starts moving. 4. Check behind for people or obstacles, and
then release the brake pedal.
5. Open the throttle lever gradually and continue to watch to the rear while backing.EBU20684Engine break-inThere is never a more important period in the life
of your engine than the first 320 km (200 mi) or 20
hours of operation. For this reason, you should fol-
low the engine break-in instructions carefully.
Since the engine is brand new, do not put an ex-
cessive load on it for the first 320 km (200 mi) or
20 hours. During this period the various parts in
the engine wear and polish themselves to the cor-
rect operating clearances. Avoid prolonged full-
throttle operation or any condition that might re-
sult in engine overheating. 0–160 km (0–100 mi) or 0–10 hours
Avoid prolonged operation above 1/2 throttle.
Vary the speed of the ATV regularly. Do not oper-
ate it at one set throttle position.
160–320 km (100–200 mi) or 10–20 hours
Avoid prolonged operation above 3/4 throttle. Rev
the engine freely, but do not use full throttle at any
time.
320 km (200 mi) or 20 hours and beyond
The ATV can now be operated normally.
NOTICEECB00221If any engine trouble should occur during the
engine break-in period, immediately have a
Yamaha dealer check the ATV. EBU27322ParkingWhen parking the ATV, stop the engine, and shift
the drive select lever into the park position.
UB1662E0.book Page 4 Monday, April 17, 2017 11:39 AM
8-8
8
EBU28392TIPSome maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and calipers, and chan-
ge the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged. 23 *Moving parts and
cables •Lubricate.
√√√√
24 *Throttle lever • Check operation.
• Check throttle lever free play, and adjust if neces-
sary.
• Lubricate cable and lever housing. √√√√√
25 *Front and rear
brake switches • Check operation and correct if necessary.
√√√√√
26 *Lights and switches • Check operation and correct if necessary.
• Adjust headlight beams. √√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB1662E0.book Page 8 Monday, April 17, 2017 11:39 AM
8-48
8
EBU24231Axle bootsThe axle boots must be checked for damage at
the intervals specified in the periodic maintenance
and lubrication chart. Check the axle boots for
tears or damage. If any damage is found, have
them replaced by a Yamaha dealer.
EBU34270Brake light switchesThe brake light, which is activated by the brake
pedal and brake levers, should come on just be-
fore braking takes effect.
The rear brake light switch can be adjusted as fol-
lows, but the front brake light switch should be ad-
justed by a Yamaha dealer.
Turn the rear brake light switch adjusting nut while
holding the brake light switch in place. To make
the brake light come on earlier, turn the adjusting
nut in direction (a). To make the brake light come
on later, turn the adjusting nut in direction (b).
1. Front axle boot (each side)
1
1
1. Rear axle boot (each side)
1
1
UB1662E0.book Page 48 Monday, April 17, 2017 11:39 AM
8-49
8
EBU24905Checking and lubricating the cablesThe operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
WARNING
EWB02582Inspect cables frequently and replace if
damaged. Corrosion can result when the ca-
ble sheaths become damaged, and cables
can also become frayed or kinked, which
could restrict the operation of controls and
lead to an accident or injury.
Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or
do not work smoothly, you could be unable
to control the ATV, which could lead to an
accident or collision. EBU28712Checking and lubricating the front and
rear brake leversThe operation of the front and rear brake levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.
1. Rear brake light switch adjusting nut
2. Rear brake light switchRecommended lubricant:
Yamaha cable lubricant or other suitable cable lubricant
1
2 (b)
(a)
UB1662E0.book Page 49 Monday, April 17, 2017 11:39 AM
8-63
8YFM70KPXJ / YFM70KPAJ / YFM70KPHJ /
YFM70KPSJ
EBU25614Replacing the tail/brake light bulbIf the tail/brake light bulb burns out, replace it as
follows.
1. Remove the tail/brake light bulb holder (to- gether with the bulb) by turning it counter-
clockwise. 2. Remove the burnt-out bulb by pushing it in
and turning it counterclockwise.1. Handlebar-mounted light beam adjusting screw
(b)
(a)
1
1. Tail/brake light bulb holder
1. Tail/brake light bulb
1
1
UB1662E0.book Page 63 Monday, April 17, 2017 11:39 AM
10-4
10
Loading:Maximum loading limit:240.0 kg (530 lb)
(Total weight of rider, cargo, accessories, and tongue)Tire air pressure (measured on cold tires):Recommended:
Front:35.0 kPa (0.350 kgf/cm², 5.0 psi)
Rear:
30.0 kPa (0.300 kgf/cm², 4.4 psi)
Minimum: Front:
32.0 kPa (0.320 kgf/cm², 4.6 psi)
Rear: 27.0 kPa (0.270 kgf/cm², 4.0 psi)Front wheel:Rim size:
12 x 6.0ATRear wheel:Rim size:12 x 7.5ATFront brake:Type:Hydraulic disc brake
Operation: Right hand operation
Specified brake fluid:
DOT 4Rear brake:Type:Mechanical wet multiple disc brake Operation:
Left hand and right foot operation
Front suspension:Type:
Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 180 mm (7.1 in)Rear suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
230 mm (9.1 in)Electrical system:Ignition system:TCI
Charging system:
AC magnetoBattery:Model:YTX20L-BS
Voltage, capacity:
12 V, 18.0 AhHeadlight(s):Bulb type:Krypton bulb
UB1662E0.book Page 4 Monday, April 17, 2017 11:39 AM
10-5
10
Handlebar-mounted light:Bulb type:Halogen bulb (YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ)Bulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Handlebar-mounted light: 12 V, 35.0/36.5 W × 1 (YFM70KPAJ, YFM70KPHJ,
YFM70KPSJ, YFM70KPXJ)
Tail/brake light: 12 V, 5.0/21.0 W × 1
Meter lighting: EL (Electroluminescent) (YFM70KPAJ, YFM70KPHJ,
YFM70KPSJ, YFM70KPXJ)
Neutral indicator light: LED
Fuel level warning light:
LED (YFM70KDHJ, YFM70KDXJ)
Reverse indicator light: LED
Coolant temperature warning light: LED
EPS warning light:
LED (YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ)
Park indicator light:
LED
Four-wheel-drive indicator light: 12 V, 1.7 W × 1 (YFM70KDHJ, YFM70KDXJ)
Engine trouble warning light: LED High-range indicator light:
LED (YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ)
Low-range indicator light: LED (YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ)
Differential gear lock indicator light: LED (YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ)
Fuses:Main fuse:40.0 A
Fuel injection system fuse:
15.0 A
EPS fuse: 40.0 A (YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ)
Headlight fuse: 10.0 A (YFM70KDHJ, YFM70KDXJ)
15.0 A (YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ)
Signaling system fuse:
10.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Four-wheel-drive motor fuse:
10.0 A (YFM70KPAJ, YFM70KPHJ, YFM70KPSJ,
YFM70KPXJ)
Radiator fan motor fuse:
20.0 A
UB1662E0.book Page 5 Monday, April 17, 2017 11:39 AM
12-1
12
INDEX
AAccessories and loading ................................................ 6-5
Accessories, DC jack ...................................................4-24
Air filter element, cleaning ............................................ 8-37
Axle boots .................................................................... 8-48BBattery .......................................................................... 8-53
Brake fluid, changing ...................................................8-44
Brake fluid level, checking ........................................... 8-43
Brake lever free play, checking the front ..................... 8-45
Brake lever, front .......................................................... 4-15
Brake levers, checking and lubricating ........................ 8-49
Brake light switches ..................................................... 8-48
Brake pads and friction plates, checking ..................... 8-42
Brake pedal and rear brake lever ................................. 4-16
Brake pedal, checking and lubricating ........................ 8-50
Brakes .......................................................................... 8-42
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-49
Carrier, front ................................................................. 4-21
Carrier, rear .................................................................. 4-22
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1
Coolant ................................................................. 5-3, 8-29
Coolant temperature warning light ................................. 4-3DDifferential gear lock, indicators (YFM70KPXJ / YFM70KPAJ / YFM70KPHJ / YFM70KPSJ) ................ 4-5 Differential gear oil ............................................... 5-3, 8-27
Drive lever 2WD/4WD (YFM70K
DXJ / YFM70KDHJ) ... 4-13
Drive select lever .......................................................... 4-16
Drive select lever and driving in reverse ........................ 6-2
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-20
Engine stop switch ......................................................... 4-9
Engine trouble warning light .......................................... 4-3
EPS warning light (for EPS model) ................................. 4-4FFinal gear oil ......................................................... 5-3, 8-24
Four-wheel drive icon (YFM70KPXJ / YFM70KPAJ / YFM70KPHJ / YFM70KPSJ) ........................................ 4-5
Four-wheel drive indica tor light (YFM70KDXJ /
YFM70KDHJ) ............................................................... 4-4
Four-wheel drive switch (On-Command 4WD)
(YFM70KPXJ / YFM70KPAJ / YFM70KPHJ /
YFM70KPSJ) ............................................................. 4-11
Fuel ...................................................................... 4-17, 5-3
Fuel level warning light (YFM70KDXJ / YFM70KDHJ) ............................................................... 4-3
Fuel tank cap ............................................................... 4-17
Fuses, replacing ........................................................... 8-57HHandlebar switches ....................................................... 4-8
Headlight beam, adjusting ........................................... 8-62
Headlight bulb, replacing ............................................. 8-59
UB1662E0.book Page 1 Monday, April 17, 2017 11:39 AM