Checking and lubricating the brake pedal ....................................................... 8-51
Checking the wheel hub bearings............. 8-51
Checking the stabilizer bushes ................. 8-51
Lubricating the rear knuckle pivots ........... 8-52
Lubricating the steering shaft ................... 8-52
Battery....................................................... 8-53
Replacing a fuse ....................................... 8-57
Replacing a headlight bulb ....................... 8-59
Adjusting a headlight beam ...................... 8-61
Tail/brake light........................................... 8-62
Removing a wheel ..................................... 8-62
Installing a wheel....................................... 8-62
Troubleshooting ........................................ 8-63
Troubleshooting charts ............................. 8-64
CLEANING AND STORAGE ........................... 9-1 Cleaning ...................................................... 9-1
Storage........................................................ 9-2
SPECIFICATIONS ........................................ 10-1
CONSUMER INFORMATION ....................... 11-1 Identification numbers .............................. 11-1
INDEX ........................................................... 12-1
UB1A60E0.book Page 3 Wednesday, March 1, 2017 2:36 PM
3-1
3
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Radiator cap
2. Battery
3. Fuses
4. Air filter case
5. Spark arrester
6. Engine oil dipstick
7. Oil filter cartridge
8. Coolant reservoir
5
1
2,3
4
6
7
8
1. Rear storage compartment
2. Fuel tank cap
3. Owner’s tool kit
4. Center storage compartment
5. Spark plug
6. Spring preload adjuster
7. Brake pedal
8. V-belt case drain plug
5
1
6
6
2
3
478
UB1A60E0.book Page 1 Wednesday, March 1, 2017 2:36 PM
4-25
4
4. Open the auxiliary DC jack cap, and then in-
sert the accessory power plug into the jack.
5. Turn the accessory on.
6. When the auxiliary DC jack is not being used, cover it with the cap.
NOTICEECB00121Do not use accessories requiring more than
the above maximum capacity. This may
overload the circuit and cause the fuse to
blow.
If accessories are used without the engine
running or with the headlights turned on, the
battery will lose its charge and engine start-
ing may become difficult.
Do not use an automotive cigarette lighter or
other accessories with a plug that gets hot
because the jack can be damaged.
1. Auxiliary DC jack cap
2. Auxiliary DC jackMaximum rated capacity for the auxiliary DC
jack:
DC 12 V, 10 A (120 W)
21
UB1A60E0.book Page 25 Wednesday, March 1, 2017 2:36 PM
8-57
8
EBU30522Replacing a fuse
If an electrical problem is suspected, check the
fuse and replace it if necessary as follows.NOTICEECB00641To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse. 1. Turn off all electrical systems. (See page 4-1.)
1. Fuse box
2. Main fuse
3. EPS fuse
4. Fuel injection system spare fuse
5. Fuel injection system fuse
2345
1
1. Headlight fuse
2. Signaling system fuse
3. Radiator fan motor fuse
4. Ignition fuse
5. Four-wheel-drive motor fuse
6. Auxiliary DC jack fuse
7. Spare fuse
123456
7
UB1A60E0.book Page 57 Wednesday, March 1, 2017 2:36 PM
8-58
82. Remove panel A. (See page 8-10.)
3. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec-
ified rating, and never use a substitute ob-
ject in place of the proper fuse. An
improper fuse or a substitute object can
cause damage to the electrical system,
which could lead to a fire.
[EWB02173]
4. Turn on the main switch and start the engine.
5. If the fuse immediately blows again, have aYamaha dealer check the vehicle.
Specified fuses:
Main fuse:40.0 A
Headlight fuse: 10.0 A
Ignition fuse: 10.0 A
Four-wheel-drive motor fuse: 10.0 A
Signaling system fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Radiator fan motor fuse: 20.0 A
Fuel injection system fuse: 15.0 A
EPS fuse: 40.0 A
UB1A60E0.book Page 58 Wednesday, March 1, 2017 2:36 PM
10-5
10
Handlebar-mounted light:12 V, 35.0/36.5 W × 1
Tail/brake light: LED
Meter lighting:
EL (Electroluminescent)
Neutral indicator light: LED
Reverse indicator light: LED
Coolant temperature warning light:
LED
EPS warning light: LED
Park indicator light: LED
Engine trouble warning light:
LED
High-range indicator light: LED
Low-range indicator light: LED
Differential gear lock indicator light:
LEDFuses:Main fuse:40.0 A
Fuel injection system fuse:
15.0 A
EPS fuse: 40.0 A Headlight fuse:
10.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
10.0 A
Auxiliary DC jack fuse: 10.0 A
Four-wheel-drive motor fuse: 10.0 A
Radiator fan motor fuse:
20.0 A
EBU30402For Europe only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
UB1A60E0.book Page 5 Wednesday, March 1, 2017 2:36 PM
12-1
12
INDEX
AAccessories and loading ................................................ 6-5
Accessories, auxiliary jack ........................................... 4-24
Air filter element, cleaning ........................................... 8-38
Axle boots .................................................................... 8-49BBattery ......................................................................... 8-53
Brake fluid, changing ................................................... 8-46
Brake fluid level, checking ........................................... 8-44
Brake lever, front ......................................................... 4-15
Brake levers, checking and lubricating ........................ 8-50
Brake pads, checking the front and rear ..................... 8-43
Brake pedal and rear brake lever ................................. 4-15
Brake pedal, checking and lubricating ........................ 8-51
Brake pedal free play, adjusting .................................. 8-47
Brakes .......................................................................... 8-43
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................ 8-49
Carrier, front ................................................................. 4-23
Carrier, rear .................................................................. 4-23
Chassis fasteners .......................................................... 5-6
Cleaning ......................................................................... 9-1
Coolant .................................................................5-3, 8-30
Coolant temperature warning light ................................ 4-3DDifferential gear oil ................................................5-3, 8-28
Drive select lever ......................................................... 4-16
Drive select lever and driving in reverse ........................ 6-2
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-21
Engine stop switch ........................................................ 4-8
Engine trouble warning light .......................................... 4-3
EPS warning light .......................................................... 4-3FFinal gear oil ......................................................... 5-3, 8-25
Four-wheel-drive/differential gear lock indicator ........... 4-4
Front and rear brake lever free play, checking ............ 8-46
Fuel ....................................................................... 4-16, 5-3
Fuel tank cap ............................................................... 4-16
Fuses, replacing .......................................................... 8-57HHandlebar switches ....................................................... 4-8
Headlight beam, adjusting ........................................... 8-61
Headlight bulb, replacing ............................................. 8-59
High-range indicator light .............................................. 4-2
Horn switch .................................................................... 4-9IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches ................................... 5-7LLabel locations ............................................................... 1-1
Light switch ................................................................... 4-8
Low-range indicator light ............................................... 4-2
UB1A60E0.book Page 1 Wednesday, March 1, 2017 2:36 PM