2018 YAMAHA GP1800 engine oil

First-time operation
56
EJU42690
Engine break-in
NOTICE
ECJ00432
Failure to perform the engine break-in
could result in reduced engine life or even
severe engine damage.
The engine break-in is essential to allow the
various components of the engine to wear
and polish themselves to the correct operat-
ing clearances. This ensures proper perfor-
mance and promotes longer component life.
To perform the engine break-in:
(1) Check the engine oil level. (See page 52
for information on checking the engine
oil level.)
(2) Launch the watercraft and start the en-
gine. (See page 68 for information on
starting the engine.)
(3) For the first 5 minutes, operate with the
engine speed at 2000 r/min.
(4) For the next 90 minutes, operate with the
engine speed below 5000 r/min.
After the engine break-in is complete, the wa-
tercraft can be operated normally.
UF3P71E0.book Page 56 Tuesday, June 27, 2017 10:54 AM

Pre-operation checks
57
EJU31982
WARNING
EWJ00412
Failure to inspect or maintain the watercraft properly increases the possibility of an ac-
cident or damage to the watercraft. Do not operate the watercraft if you find any prob-
lem. If a problem cannot be corrected by the procedures provided in this manual, have
the watercraft inspected by a Yamaha dealer.
EJU41234Pre-operation checklist
Before using this watercraft, be sure to perform the checks in the following checklist.
ITEM ROUTINE PAGE
PRE-LAUNCH CHECKS
Engine compartmentVentilate the engine compartment.
Check inside the engine compartment for damage.59
Fuel systemCheck the fuel system for leakage.
Check the fuel level in the fuel tank.59
Water separatorCheck the water separator for water. 59
Engine unitCheck the exterior of the engine unit for damage. 60
Engine oil levelCheck the engine oil level. 60
Bilge waterCheck the engine compartment for bilge water. 60
BatteryCheck the battery connections and electrolyte level. 60
Steering systemCheck the steering system for proper operation. 61
RiDE lever Check the RiDE lever for proper operation. 62
Throttle leverCheck the throttle lever for proper operation. 62
Remote control transmitterCheck the remote control transmitter for proper op-
eration.62
Engine shut-off cord (lan-
yard)Check the engine shut-off cord (lanyard) for dam-
age.62
SwitchesCheck the start switch, engine stop switch, and en-
gine shut-off switch for proper operation.63
Storage compartmentsCheck the storage compartments for damage and
water.63
Fire extinguisher holder,
cover, and bandCheck the fire extinguisher holder, cover, and band
for damage.63
Fire extinguisherCheck the condition of the fire extinguisher. 64
Safety equipmentCheck that safety equipment meeting the applica-
ble regulations is on board.64
Hull and deckCheck the hull and deck for damage. 64
Jet intakeCheck the jet intake for damage and clogging. 64
Jet thrust nozzle and re-
verse gate Check the jet thrust nozzle and reverse gate for
damage.64
Stern drain plugsCheck the stern drain plugs for damage and foreign
material and check that they are securely installed.64
UF3P71E0.book Page 57 Tuesday, June 27, 2017 10:54 AM

Pre-operation checks
60
water separator, drain it. (See page 29 for in-
formation on draining the water separator.)
EJU40182Engine unit check
Check the exterior of the engine unit for dam-
age or other problem.
EJU36886Engine oil level check
Make sure that the engine oil level is between
the minimum and maximum level marks onthe dipstick. (See page 52 for information on
checking the engine oil level.)
EJU32456Bilge water check
Make sure that no bilge water has collected in
the engine compartment. If bilge water has
collected in the engine compartment, drain it.
(See page 53 for information on draining the
bilge water.)
EJU32485Battery checks
Make sure that the battery terminals and
breather hose are not damaged and that the
battery leads and breather hose are connect-
ed properly. WARNING! Fire or explosion
could result if the breather hose is dam-
1Water separator
1
1Dipstick
1Maximum level mark
2Minimum level mark
1
1
2
UF3P71E0.book Page 60 Tuesday, June 27, 2017 10:54 AM

Maintenance
86
EJU43101Periodic maintenance chart
The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
Yamaha dealer perform the checks in the following chart. However, maintenance may need
to be performed more frequently depending on your operating conditions. If you have any
questions, consult a Yamaha dealer.
This “√” mark indicates items to be checked and serviced by a Yamaha dealer.
Item OperationInitial Thereafter every
Page
10 hours50 hours
or 12
months
*1100
hours or
12
months
*1200
hours or
24
months
*1
Fuel lineCheck fuel hoses and
clamps√—
Fuel filler cap/Wa-
ter separatorCheck O-rings for cracks
and deformation√—
Fuel tankCheck installation and
straps√—
Water inlet strainerCheck for clogs and dam-
age√—
Cooling water hos-
esCheck for damage and
leakage, and check
clamps√—
Engine oilReplace√√88
Oil filterReplace√88
Intermediate hous-
ingLubricate√—
Spark plugsCheck√√—
BatteryCheck state of charge,
terminals, bands, and
breather hose√—
Battery leadsCheck terminals√—
Steering masterCheck operation and for
looseness√√—
Steering cableCheck exterior and con-
nections, and lubricate√—
Electric trim rodCheck exterior and con-
nections, and lubricate√—
Shift rod and re-
verse gate Check exterior and con-
nections, and lubricate√—
Air filter elementCheck for damage and
dirt√—
Air intake hosesCheck for damage, and
check clamps√
—
Throttle bodyLubricate throttle valve√—
UF3P71E0.book Page 86 Tuesday, June 27, 2017 10:54 AM

Maintenance
88
EJU36943Engine oil and oil filter
WARNING
EWJ00341
Engine oil is extremely hot immediately af-
ter the engine is turned off. Coming in con-
tact with or getting any engine oil on your
clothes could result in burns.
NOTICE
ECJ00992
Do not run the engine with too much or not
enough oil in the engine, otherwise the en-
gine could be damaged.
It is recommended to have a Yamaha dealer
change the engine oil and the engine oil filter.
However, if you choose to change the oil and
filter on your own, consult a Yamaha dealer.
UF3P71E0.book Page 88 Tuesday, June 27, 2017 10:54 AM

Specifications
89
EJU34543
Specifications
Watercraft capacity:
Maximum people on board:
3 person
Maximum load capacity:
240 kg (530 lb)
Dimensions and weight:
Length:
3350 mm (131.9 in)
Width:
1220 mm (48.0 in)
Height:
1190 mm (46.9 in)
Dry weight:
349 kg (769 lb)
Performance:
Maximum output (according to ISO 8665/SAE
J1228):
183.9 kW at 7500 r/min
Maximum fuel consumption:
83.7 L/h (22.1 US gal/h, 18.4 Imp.gal/h)
Cruising range at full throttle:
0.84 hour
Trolling speed:
1250 ±100 r/min
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Number of cylinders:
4
Engine displacement:
1812 cm³
Bore × stroke:
86.0 × 78.0 mm (3.39 × 3.07 in)
Compression ratio:
8.5 : 1
Valve clearance-intake (cold):
0.14–0.23 mm (0.0055–0.0091 in)
Valve clearance-exhaust (cold):
0.36–0.45 mm (0.0142–0.0177 in)
Lubrication system:
Wet sump
Cooling system:
Water
Starting system:
Electric
Ignition system:
T.C.I.Spark plug (NGK):
LFR7A
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Battery capacity:
12 V, 19 Ah
Charging system:
Flywheel magneto
Drive unit:
Propulsion system:
Jet pump
Jet pump type:
Axial flow, single stage
Impeller rotation:
Counterclockwise
Jet thrust nozzle angle:
24+24 °
Jet thrust nozzle trim angle:
-5, -3, 0, 3, 6 °
Fuel and oil:
Recommended fuel:
Premium unleaded gasoline
Minimum octane rating (PON):
91
Minimum octane rating (RON):
95
Recommended engine oil:
YAMALUBE 4W or 4-stroke motor oil
Recommended engine oil type SAE:
SAE 10W-30, 10W-40, 20W-40, 20W-50
Recommended engine oil grade API:
API SG, SH, SJ, SL
Fuel tank total capacity:
70 L (18.5 US gal, 15.4 Imp.gal)
Engine oil quantity with oil filter replacement:
3.6 L (3.81 US qt, 3.17 Imp.qt)
Engine oil quantity without oil filter replacement:
3.5 L (3.70 US qt, 3.08 Imp.qt)
Engine oil total quantity:
5.3 L (5.60 US qt, 4.66 Imp.qt)
UF3P71E0.book Page 89 Tuesday, June 27, 2017 10:54 AM

Trouble recovery
91
Engine runs irregu-
larly or stallsFuel Fuel tank empty Refill as soon as pos-
sible49
Stale or contaminat-
edHave serviced by
Yamaha dealer—
Incorrect octane
numberUse correct fuel
49
Fuel tank Water or dirt present Have serviced by
Yamaha dealer—
Spark plug Fouled or defective Have serviced by
Yamaha dealer—
Incorrect heat range Have serviced by
Yamaha dealer—
Gap incorrect Have serviced by
Yamaha dealer—
Electrical wir-
ingLoose connection Have serviced by
Yamaha dealer—
Fuel injec-
tion systemFaulty or clogged in-
jectorsHave serviced by
Yamaha dealer—
Warning light or in-
dicator blinks or
comes onFuel level
warningFuel tank empty Refill as soon as pos-
sible49
Oil pressure
warningOil pressure dropped Have serviced by
Yamaha dealer39
Engine over-
heat warningJet intake clogged Clean
93
Check en-
gine warningFaulty sensors Have serviced by
Yamaha dealer40 TROUBLE POSSIBLE CAUSE REMEDY PAGE
UF3P71E0.book Page 91 Tuesday, June 27, 2017 10:54 AM

Trouble recovery
92
Watercraft slow or
loses powerWatercraft
operation
modeLow RPM Mode acti-
vatedDeactivate Low RPM
Mode 35
Cavitation Jet intake clogged Clean 93
Impeller damaged or
wornHave serviced by
Yamaha dealer93
Engine over-
heat warningEngine speed reduc-
tion control activatedClean jet intake and
cool engine40
Oil pressure
warningEngine speed reduc-
tion control activatedAdd oil
39
Spark plug Fouled or defective Have serviced by
Yamaha dealer—
Incorrect heat range Have serviced by
Yamaha dealer—
Gap incorrect Have serviced by
Yamaha dealer—
Electrical wir-
ingLoose connection Have serviced by
Yamaha dealer—
Fuel Stale or contaminat-
edHave serviced by
Yamaha dealer—
Incorrect octane
numberUse correct fuel
49
Air filter Clogged Have serviced by
Yamaha dealer—
Oil buildup Have serviced by
Yamaha dealer—
Throttle lever Faulty Have serviced by
Yamaha dealer— TROUBLE POSSIBLE CAUSE REMEDY PAGE
UF3P71E0.book Page 92 Tuesday, June 27, 2017 10:54 AM