2018 YAMAHA GP1800 fuel cap

Description
21
EJU31012
Location of main components
Exterior
12
657
1098
34
1Hood
2Footwell
3Remote control transmitter (page 25)
4Fuel filler cap (page 49)
5Front seat (page 42)
6Rear seat (page 42)7Gunwale
8Sponson
9Cooling water pilot outlet (page 29)
10Bow eye (page 44)
UF3P71E0.book Page 21 Tuesday, June 27, 2017 10:54 AM

Description
24
Engine compartment
3
4
125
11
10
9
12
86
7
1Dipstick
2Engine oil filler cap (page 52)
3Electrical box
4Battery (page 60)
5Removable watertight storage compart-
ment (page 47)
6Flushing hose connector (page 79)
7Spark plug/Ignition coil8Engine cover
9Water separator (page 29)
10Fuel tank
11Air filter case
12Glove compartment (page 46)
UF3P71E0.book Page 24 Tuesday, June 27, 2017 10:54 AM

Control function operation
29
zle is changed, and the direction of the water-
craft is changed accordingly.
Since the strength of the jet thrust determines
the speed and degree of a turn, throttle must
always be applied when attempting a turn,
except at trolling speed.
This model is equipped with the Yamaha En-
gine Management System (YEMS) that in-
cludes an off-throttle steering (OTS) system.
It will activate at planing speeds should you
attempt to steer the watercraft after releasing
the throttle lever. The OTS system assists in
turning by continuing to supply some thrust
while the watercraft is decelerating, but you
can turn more sharply if you apply throttle
while turning the handlebars. The OTS sys-
tem does not function below planing speeds
or when the engine is off. Once the engine
slows down, the watercraft will no longer turn
in response to handlebar input until you apply
throttle again or you reach trolling speed.EJU41801Cooling water pilot outlets
When the engine is running, some of the
cooling water that is circulated in the engine
is discharged from the cooling water pilot
outlets.
There are cooling water pilot outlets on the
port (left) and starboard (right) sides of the
watercraft. To check for proper operation of
the cooling system, make sure that water is
being discharged from the port (left) pilot out-
let. If water is not being discharged from the
outlet, stop the engine and check the jet in-
take for clogging. (See page 93 for informa-
tion on the jet intake.)
TIP:
It will take about 60 seconds for the water
to reach the outlets after the engine is start-
ed.
Water discharge may not be constant
when the engine is running at idling speed.
If this occurs, apply a little throttle to make
sure that water discharges properly.
EJU40323Water separator
The water separator prevents water from en-
tering the fuel tank by collecting any water
that has entered the fuel tank breather hose if
the watercraft was capsized.
1Handlebar
2Jet thrust nozzle
1
21Cooling water pilot outlet
1
UF3P71E0.book Page 29 Tuesday, June 27, 2017 10:54 AM

Operation and handling requirements
50
To fill the fuel tank:
(1) Before refueling, stop the engine. Do not
stand or sit on the watercraft. Never refu-
el while smoking, or while in the vicinity
of sparks, open flames, or other sources
of ignition.
(2) Place the watercraft in a well-ventilated
area and in a horizontal position.
(3) Remove the seats, and then check the
fuel level. (See page 42 for seat removal
and installation procedures.)
(4) Pull the hood latch up, and then lift up
the rear of the hood.
(5) Loosen the fuel filler cap and remove it.
(6) Slowly add fuel to the fuel tank.(7) Stop filling when the fuel level reaches
approximately 50 mm (2 in) from the top
of the fuel tank. Do not overfill the fuel
tank. Because fuel expands when it
heats up, heat from the engine or the sun
can cause fuel to spill out of the fuel tank.
1Hood latch
1Fuel filler cap
1
1
Fuel tank capacity:
70 L (18.5 US gal, 15.4 Imp.gal)
UF3P71E0.book Page 50 Tuesday, June 27, 2017 10:54 AM

Operation and handling requirements
51
Do not leave the watercraft with a full
tank in direct sunlight.
(8) Wipe up any spilled fuel immediately with
a dry cloth.
(9) Securely install the fuel filler cap by tight-
ening it until it clicks.
(10) Return the hood to its original position,
and then push the hood latch down to
securely lock it in place. Make sure that
the fuel filler cap and the hood are se-curely closed before using the water-
craft.
(11) Securely install the seats in their original
positions.
1Top of the fuel tank
1Top of the fuel tank
2Approximately 50 mm (2 in) from top of the
fuel tank
1
21
UF3P71E0.book Page 51 Tuesday, June 27, 2017 10:54 AM

Pre-operation checks
59
EJU32282
Pre-operation check pointsEJU42383Pre-launch checks
Perform the pre-launch checks in the pre-op-
eration checklist while the watercraft is on
land.
To perform the pre-launch checks:
(1) Remove the seats and removable water-
tight storage compartment. (See page 42
for seat removal and installation proce-
dures and page 47 for information on the
removable watertight storage compart-
ment.)
(2) Perform the checks and make sure that
there are no malfunctioning items or oth-
er problems.
(3) After completing these checks, securely
install the removable watertight storage
compartment and seats in their original
positions.
EJU32334Engine compartment check
WARNING
EWJ00462
Failure to ventilate the engine compart-
ment could result in a fire or explosion. Do
not start the engine if there is a fuel leak.
Ventilate the engine compartment. Leave the
engine compartment open for a few minutes
to allow any fuel vapors to escape.Make sure that there is no damage inside the
engine compartment.
EJU34215Fuel system checks
WARNING
EWJ00382
Leaking fuel can result in fire or explosion.
Check for fuel leakage regularly.
If any fuel leakage is found, the fuel sys-
tem must be repaired by a qualified me-
chanic. Improper repairs can make the
watercraft unsafe to operate.
Make sure that there is no damage, leakage,
or other problem in the fuel system.
Check:
Fuel filler cap and seal for damage
Fuel tank for damage and leakage
Fuel hoses and joints for damage and leak-
age
Fuel tank breather hose for damage and
leakage
EJU36875Fuel level check
Check the fuel level in the fuel tank.
Add fuel if necessary. (See page 49 for infor-
mation on filling the fuel tank.)
EJU32424Water separator check
Make sure that no water has collected in the
water separator. If water has collected in the
UF3P71E0.book Page 59 Tuesday, June 27, 2017 10:54 AM

Care and storage
79
EJU37146
Post-operation care
WARNING
EWJ00331
Always place the watercraft upright in a
horizontal position when storing it, other-
wise fuel could leak out into the engine or
engine compartment, which could create
a fire hazard.
After using the watercraft, always take it out
of the water, clean it, and store it. Leaving the
watercraft in the water for extended periods
will accelerate the rate of normal deteriora-
tion of the jet pump and hull. Marine organ-
isms and corrosion are some of the
conditions that can shorten the life of many
watercraft components.
EJU37566Flushing the cooling water passages
NOTICE
ECJ01880
Do not run the engine over 4000 r/min on
land. Also, do not run the engine for
more than 15 seconds without supplying
water, otherwise the engine could over-
heat.
Flush the cooling water passages to
prevent them from clogging with salt,
sand, or dirt.
(1) Place the watercraft in a horizontal posi-
tion.
(2) Remove the seats and removable water-
tight storage compartment. (See page 42
for seat removal and installation proce-
dures and page 47 for information on the
removable watertight storage compart-
ment.)(3) Connect the garden hose adapter to a
garden hose.
(4) Loosen the flushing hose connector cap
and remove it. Insert the garden hose
adapter into the flushing hose connector
by pushing and twisting it until it is se-
curely connected.
1Garden hose adapter
2Garden hose
1Flushing hose connector cap
2Garden hose adapter
3Flushing hose connector
12
1
3
2
UF3P71E0.book Page 79 Tuesday, June 27, 2017 10:54 AM

Maintenance
86
EJU43101Periodic maintenance chart
The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
Yamaha dealer perform the checks in the following chart. However, maintenance may need
to be performed more frequently depending on your operating conditions. If you have any
questions, consult a Yamaha dealer.
This “√” mark indicates items to be checked and serviced by a Yamaha dealer.
Item OperationInitial Thereafter every
Page
10 hours50 hours
or 12
months
*1100
hours or
12
months
*1200
hours or
24
months
*1
Fuel lineCheck fuel hoses and
clamps√—
Fuel filler cap/Wa-
ter separatorCheck O-rings for cracks
and deformation√—
Fuel tankCheck installation and
straps√—
Water inlet strainerCheck for clogs and dam-
age√—
Cooling water hos-
esCheck for damage and
leakage, and check
clamps√—
Engine oilReplace√√88
Oil filterReplace√88
Intermediate hous-
ingLubricate√—
Spark plugsCheck√√—
BatteryCheck state of charge,
terminals, bands, and
breather hose√—
Battery leadsCheck terminals√—
Steering masterCheck operation and for
looseness√√—
Steering cableCheck exterior and con-
nections, and lubricate√—
Electric trim rodCheck exterior and con-
nections, and lubricate√—
Shift rod and re-
verse gate Check exterior and con-
nections, and lubricate√—
Air filter elementCheck for damage and
dirt√—
Air intake hosesCheck for damage, and
check clamps√
—
Throttle bodyLubricate throttle valve√—
UF3P71E0.book Page 86 Tuesday, June 27, 2017 10:54 AM