2018 YAMAHA EX check oil

Table of contents
General and important labels ........... 1
Identification numbers .................... 1
Primary Identification (PRI-ID)
number............................................ 1
Craft Identification Number (CIN) ....... 1
Engine serial number.......................... 1
Manufactured date label .................... 2
Model information ........................... 2
Builder’s plate .................................... 2
Important labels .............................. 4
Warning labels.................................... 5
Other labels ........................................ 9
Safety information ........................... 10
Limitations on who may operate
the watercraft ............................. 10
Cruising limitations ........................ 11
Operation requirements ................ 12
Recommended equipment ........... 14
Hazard information........................ 15
Watercraft characteristics ............. 15
Wakeboarding and water-skiing ... 17
Safe boating rules ......................... 18
Enjoy your watercraft
responsibly ................................. 19
Description....................................... 20
Watercraft glossary ....................... 20
Location of main components ...... 21
Control function operation ............. 25
Watercraft control functions ......... 25
Engine stop switch .......................... 25
Engine shut-off switch .................... 25
Start switch ..................................... 25
Throttle lever .................................... 26
RiDE lever (EX Deluxe) ..................... 26
Steering system ............................... 26
Cooling water pilot outlet ................. 27
Water separator................................ 27
Watercraft operation ...................... 29
Watercraft operation functions ..... 29
Reverse system (EX Sport) ............... 29
Shift system (EX Deluxe) .................. 29
Instrument operation ...................... 33
Multifunction information center ... 33
Information display ........................... 33
Equipment operation ...................... 38
Equipment..................................... 38
Seat .................................................. 38
Handgrip........................................... 38
Reboarding grip................................ 39
Reboarding step
(EX Sport / EX Deluxe) .................. 39
Bow eye............................................ 39
Stern eyes ........................................ 40
Cleat ................................................. 40
Storage compartments .................... 40
Fire extinguisher holder .................... 43
Operation and handling
requirements ................................... 44
Fuel requirements ......................... 44
Fuel................................................... 44
Engine oil requirements ................ 46
Engine oil .......................................... 46
Draining the bilge water ................ 48
Draining the bilge water on land....... 48
Draining the bilge water on water .... 48
Transporting on a trailer................ 49
First-time operation ........................ 50
Engine break-in............................. 50
Pre-operation checks ..................... 51
Pre-operation checklist .................... 51
Pre-operation check points .......... 53
Pre-launch checks ........................... 53
Post-launch checks.......................... 59
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Instrument operation
33
EJU44570
Multifunction information
center
The multifunction information center displays
various watercraft information.
Multifunction information center initial op-
eration
When the multifunction information center is
activated, all of the display segments come
on. After 2 seconds, the warning indicators in
the information display go off, and then the
center starts to operate normally.
Multifunction information center standby
state
If the multifunction information center does
not receive any operation input within 30 sec-
onds after the engine stops, the center will
turn off and enter a standby state. When the
engine is started again, the displays return to
their state before the center turned off, and
then the center starts to operate normally.
EJU35027Information display
The information display shows watercraft op-
erating conditions.
EJU43832Speedometer
The speedometer shows the watercraft
speed against water.
By switching the display units, the speed can
be shown in kilometers per hour “km/h” or
miles per hour “MPH”.
TIP:
“MPH” is selected as the display unit at the
Yamaha factory.
1Information display
2“WARNING” indicator light
12
1Fuel level meter
2Shift indicator (EX Deluxe)
3Engine overheat warning indicator
4Check engine warning indicator
5Tachometer / hour meter / voltmeter
6Oil pressure warning indicator
7Fuel level warning indicator
8Speedometer
1Speedometer
251346
78
1
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Instrument operation
36
EJU44710Fuel level warning
If the fuel remaining in the fuel tank drops to
about 8 L (2.1 US gal, 1.8 Imp.gal), the lowest
fuel level segment, the fuel level warning indi-
cator, and the “WARNING” indicator light
blink, and the buzzer sounds intermittently for
30 seconds.
If the fuel level warning is activated, refill the
fuel tank as soon as possible. (See page 44
for information on filling the fuel tank.)
After the fuel tank is refilled, the warning sig-
nals will be cleared when the engine is re-
started.
EJU43720Oil pressure warning
If the oil pressure drops significantly, the oil
pressure warning indicator, the check engine
warning indicator, and the “WARNING” indi-
cator light blink, and the buzzer sounds inter-
mittently for 30 seconds. At the same time,
the maximum engine speed is limited.If the oil pressure warning is activated, imme-
diately reduce the engine speed, return to
shore, and then check the engine oil level.
(See page 46 for information on checking the
engine oil level.) If the oil level is sufficient,
have a Yamaha dealer check the watercraft.
EJU43901Engine overheat warning
If the engine temperature rises significantly,
the engine overheat warning indicator, the
check engine warning indicator, and the
“WARNING” indicator light blink, and the
buzzer sounds intermittently. After 5 sec-
onds, the engine overheat warning indicator
and the “WARNING” indicator light stop
blinking and remain on, and the buzzer
sounds continuously. After 30 seconds, the
buzzer stops. While the engine overheat
warning is activated, the maximum engine
speed is limited.
If the engine overheat warning is activated,
immediately reduce the engine speed, return
to shore, and then make sure that water is
being discharged from the cooling water pilot
outlet while the engine is running. If there is
no discharge of water, stop the engine, and
then check the jet intake for clogging. (See
page 90 for information on the jet intake.)
NOTICE: If you cannot locate and correct
the cause of the overheating, consult a
Yamaha dealer. Continuing to operate at
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Operation and handling requirements
46
Do not leave the watercraft with a full
tank in direct sunlight.
(7) Wipe up any spilled fuel immediately with
a dry cloth.
(8) Securely install the fuel filler cap by tight-
ening it until it clicks.
(9) Securely install the fire extinguisher hold-
er and seat in their original positions.EJU40291
Engine oil requirementsEJU44530Engine oil
NOTICE
ECJ00282
Use only 4-stroke engine oil. Usage of 2-
stroke engine oil could result in severe en-
gine damage.
Checking the engine oil level
WARNING
EWJ00341
Engine oil is extremely hot immediately af-
ter the engine is turned off. Coming in con-
tact with or getting any engine oil on your
clothes could result in burns.
NOTICE
ECJ00392
Do not run the engine with too much or
not enough oil in the oil tank, otherwise
the engine could be damaged.
Make sure that debris and water do not
enter the oil tank filler hole. Debris and
water in the engine oil can cause serious
engine damage.
TIP:
When checking the engine oil level on land,
the engine must be running while water is
being supplied to the cooling water pas-
sages. (See “Flushing the cooling water
passages” on page 75 for information on
supplying water.)
When checking the engine oil level on wa-
ter, moor the watercraft so that it will not
drift away.
1Top of the fuel tank
2Approximately 50 mm (2 in) from top of the
fuel tank
1Top of the fuel tank
2Approximately 50 mm (2 in) from top of the
fuel tank
21
1
2
Recommended engine oil type:
SAE 10W-30, 10W-40, 20W-40,
20W-50
Recommended engine oil grade:
API SG, SH, SJ, SL
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Operation and handling requirements
47
To check the engine oil level:
(1) With the engine stopped, place the wa-
tercraft in a precisely level position on
land or launch the watercraft.
(2) Look in all directions, and then start the
engine. (See page 62 for information on
starting the engine.)
(3) Run the engine at idling speed for 6 mi-
nutes or more. Run the engine an addi-
tional 5 minutes if the ambient
temperature is 20 °C (68 °F) or less.
(4) Stop the engine.
(5) Remove the seat and seat storage com-
partment. (See page 38 for seat removal
and installation procedures and page 42
for information on the seat storage com-
partment.)
(6) Loosen the oil tank filler cap and remove
it, and then wipe the attached dipstick
clean.
(7) Screw the oil tank filler cap into the filler
hole until it stops. Remove the oil tank
filler cap again and make sure that theengine oil level is between the minimum
and maximum level marks.
(8) If the engine oil level is significantly
above the maximum level mark, consult
a Yamaha dealer. If the engine oil level is
below the minimum level mark, slowly
add engine oil.
(9) Repeat steps 6–8 until the engine oil is at
the proper level.
(10) Securely install the oil tank filler cap and
turn it until it stops.
(11) Securely install the seat storage com-
partment and seat in their original posi-
tions.
1Oil tank filler cap/Dipstick
1
1Dipstick
2Maximum level mark
3Minimum level mark
FL
213
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First-time operation
50
EJU32786
Engine break-in
NOTICE
ECJ00432
Failure to perform the engine break-in
could result in reduced engine life or even
severe engine damage.
The engine break-in is essential to allow the
various components of the engine to wear
and polish themselves to the correct operat-
ing clearances. This ensures proper perfor-
mance and promotes longer component life.
To perform the engine break-in:
(1) Check the engine oil level. (See page 46
for information on checking the engine
oil level.)
(2) Launch the watercraft and start the en-
gine. (See page 62 for information on
starting the engine.)
(3) For the first 5 minutes, operate with the
engine at idling speed.
(4) For the next 30 minutes, operate with the
engine speed below 5000 r/min.
(5) For the next 1 hour, operate with the en-
gine speed below 6500 r/min.
After the engine break-in is complete, the wa-
tercraft can be operated normally.
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Pre-operation checks
51
EJU31982
WARNING
EWJ00412
Failure to inspect or maintain the watercraft properly increases the possibility of an ac-
cident or damage to the watercraft. Do not operate the watercraft if you find any prob-
lem. If a problem cannot be corrected by the procedures provided in this manual, have
the watercraft inspected by a Yamaha dealer.
EJU41234Pre-operation checklist
Before using this watercraft, be sure to perform the checks in the following checklist.
ITEM ROUTINE PAGE
PRE-LAUNCH CHECKS
Engine compartmentVentilate the engine compartment.
Check inside the engine compartment for damage.53
Fuel systemCheck the fuel system for leakage.
Check the fuel level in the fuel tank.53
Water separatorCheck the water separator for water. 53
Engine unitCheck the exterior of the engine unit for damage. 54
Engine oil levelCheck the engine oil level. 54
Bilge waterCheck the engine compartment for bilge water. 54
BatteryCheck the battery connections and electrolyte level. 54
Steering systemCheck the steering system for proper operation. 55
Reverse system (EX Sport)Check the reverse system for proper operation. 56
RiDE lever (EX Deluxe)Check the RiDE lever for proper operation. 56
Throttle leverCheck the throttle lever for proper operation. 57
Engine shut-off cord (lan-
yard)Check the engine shut-off cord (lanyard) for dam-
age.57
SwitchesCheck the start switch, engine stop switch, and en-
gine shut-off switch for proper operation.57
Storage compartmentsCheck the storage compartments for damage and
water.58
Fire extinguisher holderCheck the fire extinguisher holder for damage. 58
Fire extinguisherCheck the condition of the fire extinguisher. 58
Safety equipmentCheck that safety equipment meeting the applica-
ble regulations is on board.58
Hull and deckCheck the hull and deck for damage. 58
Jet intakeCheck the jet intake for damage and clogging. 58
Jet thrust nozzle and re-
verse gate (EX Sport / EX
Deluxe)Check the jet thrust nozzle and reverse gate for
damage.58
Stern drain plugsCheck the stern drain plugs for damage and foreign
material and check that they are securely installed.58
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Pre-operation checks
54
water separator, drain it. (See page 27 for in-
formation on draining the water separator.)
EJU40182Engine unit check
Check the exterior of the engine unit for dam-
age or other problem.
EJU41561Engine oil level check
Make sure that the engine oil level is between
the minimum and maximum level marks on
the dipstick attached to the oil tank filler cap.(See page 46 for information on checking the
engine oil level.)
EJU32456Bilge water check
Make sure that no bilge water has collected in
the engine compartment. If bilge water has
collected in the engine compartment, drain it.
(See page 48 for information on draining the
bilge water.)
EJU32485Battery checks
Make sure that the battery terminals and
breather hose are not damaged and that the
battery leads and breather hose are connect-
ed properly. WARNING! Fire or explosion
could result if the breather hose is dam-
1Water separator
1
1Oil tank filler cap/Dipstick
1Dipstick
2Maximum level mark
3Minimum level mark
1
FL
213
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