2018 YAMAHA EX oil

Operation and handling requirements
47
To check the engine oil level:
(1) With the engine stopped, place the wa-
tercraft in a precisely level position on
land or launch the watercraft.
(2) Look in all directions, and then start the
engine. (See page 62 for information on
starting the engine.)
(3) Run the engine at idling speed for 6 mi-
nutes or more. Run the engine an addi-
tional 5 minutes if the ambient
temperature is 20 °C (68 °F) or less.
(4) Stop the engine.
(5) Remove the seat and seat storage com-
partment. (See page 38 for seat removal
and installation procedures and page 42
for information on the seat storage com-
partment.)
(6) Loosen the oil tank filler cap and remove
it, and then wipe the attached dipstick
clean.
(7) Screw the oil tank filler cap into the filler
hole until it stops. Remove the oil tank
filler cap again and make sure that theengine oil level is between the minimum
and maximum level marks.
(8) If the engine oil level is significantly
above the maximum level mark, consult
a Yamaha dealer. If the engine oil level is
below the minimum level mark, slowly
add engine oil.
(9) Repeat steps 6–8 until the engine oil is at
the proper level.
(10) Securely install the oil tank filler cap and
turn it until it stops.
(11) Securely install the seat storage com-
partment and seat in their original posi-
tions.
1Oil tank filler cap/Dipstick
1
1Dipstick
2Maximum level mark
3Minimum level mark
FL
213
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First-time operation
50
EJU32786
Engine break-in
NOTICE
ECJ00432
Failure to perform the engine break-in
could result in reduced engine life or even
severe engine damage.
The engine break-in is essential to allow the
various components of the engine to wear
and polish themselves to the correct operat-
ing clearances. This ensures proper perfor-
mance and promotes longer component life.
To perform the engine break-in:
(1) Check the engine oil level. (See page 46
for information on checking the engine
oil level.)
(2) Launch the watercraft and start the en-
gine. (See page 62 for information on
starting the engine.)
(3) For the first 5 minutes, operate with the
engine at idling speed.
(4) For the next 30 minutes, operate with the
engine speed below 5000 r/min.
(5) For the next 1 hour, operate with the en-
gine speed below 6500 r/min.
After the engine break-in is complete, the wa-
tercraft can be operated normally.
UF3Y71E0.book Page 50 Thursday, May 25, 2017 11:17 AM

Pre-operation checks
51
EJU31982
WARNING
EWJ00412
Failure to inspect or maintain the watercraft properly increases the possibility of an ac-
cident or damage to the watercraft. Do not operate the watercraft if you find any prob-
lem. If a problem cannot be corrected by the procedures provided in this manual, have
the watercraft inspected by a Yamaha dealer.
EJU41234Pre-operation checklist
Before using this watercraft, be sure to perform the checks in the following checklist.
ITEM ROUTINE PAGE
PRE-LAUNCH CHECKS
Engine compartmentVentilate the engine compartment.
Check inside the engine compartment for damage.53
Fuel systemCheck the fuel system for leakage.
Check the fuel level in the fuel tank.53
Water separatorCheck the water separator for water. 53
Engine unitCheck the exterior of the engine unit for damage. 54
Engine oil levelCheck the engine oil level. 54
Bilge waterCheck the engine compartment for bilge water. 54
BatteryCheck the battery connections and electrolyte level. 54
Steering systemCheck the steering system for proper operation. 55
Reverse system (EX Sport)Check the reverse system for proper operation. 56
RiDE lever (EX Deluxe)Check the RiDE lever for proper operation. 56
Throttle leverCheck the throttle lever for proper operation. 57
Engine shut-off cord (lan-
yard)Check the engine shut-off cord (lanyard) for dam-
age.57
SwitchesCheck the start switch, engine stop switch, and en-
gine shut-off switch for proper operation.57
Storage compartmentsCheck the storage compartments for damage and
water.58
Fire extinguisher holderCheck the fire extinguisher holder for damage. 58
Fire extinguisherCheck the condition of the fire extinguisher. 58
Safety equipmentCheck that safety equipment meeting the applica-
ble regulations is on board.58
Hull and deckCheck the hull and deck for damage. 58
Jet intakeCheck the jet intake for damage and clogging. 58
Jet thrust nozzle and re-
verse gate (EX Sport / EX
Deluxe)Check the jet thrust nozzle and reverse gate for
damage.58
Stern drain plugsCheck the stern drain plugs for damage and foreign
material and check that they are securely installed.58
UF3Y71E0.book Page 51 Thursday, May 25, 2017 11:17 AM

Pre-operation checks
54
water separator, drain it. (See page 27 for in-
formation on draining the water separator.)
EJU40182Engine unit check
Check the exterior of the engine unit for dam-
age or other problem.
EJU41561Engine oil level check
Make sure that the engine oil level is between
the minimum and maximum level marks on
the dipstick attached to the oil tank filler cap.(See page 46 for information on checking the
engine oil level.)
EJU32456Bilge water check
Make sure that no bilge water has collected in
the engine compartment. If bilge water has
collected in the engine compartment, drain it.
(See page 48 for information on draining the
bilge water.)
EJU32485Battery checks
Make sure that the battery terminals and
breather hose are not damaged and that the
battery leads and breather hose are connect-
ed properly. WARNING! Fire or explosion
could result if the breather hose is dam-
1Water separator
1
1Oil tank filler cap/Dipstick
1Dipstick
2Maximum level mark
3Minimum level mark
1
FL
213
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Care and storage
77
WARNING
EWJ00792
Battery electrolyte is poisonous and dan-
gerous, causing severe burns, etc. Elec-
trolyte contains sulfuric acid. Avoid
contact with skin, eyes, or clothing.
Antidotes
External: Flush with water.
Internal: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten
egg, or vegetable oil. Call a physician im-
mediately.
Eyes: Flush with water for 15 minutes and
get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flames, cigarettes, etc., well away.
If using or charging the battery in an en-
closed space, make sure that it is well
ventilated. Always shield your eyes when
working near batteries.
Keep out of the reach of children.
To remove the battery:
(1) Disconnect the negative (–) battery lead.
(2) Disconnect the positive (+) battery lead.
(3) Disconnect the breather hose.
(4) Unhook the battery bands, and then re-
move the battery from the watercraft.Checking the battery
Make sure that the battery case is not dam-
aged.
Make sure that the battery terminals are
not corroded or damaged.
Make sure that the breather hose is not
clogged or damaged.
Checking the electrolyte level
Make sure that the electrolyte level is be-
tween the maximum and minimum level
marks.
If the electrolyte level is low, add distilled wa-
ter to raise it to the specified level. NOTICE:
Use only distilled water for replenishing
the battery, otherwise battery life could be
shortened.
[ECJ00242]
If distilled water was added, check the bat-
tery voltage.
It is recommended to have a Yamaha dealer
check the battery voltage and charge the bat-
tery. If you charge the battery yourself, be
sure to read and follow the instructions pro-
vided with the battery tester and charger you
use. NOTICE: Do not attempt to charge a
battery hastily. Battery life could be short-
ened.
[ECJ00252]1Negative (–) battery terminal: Black lead
2Battery band
3Positive (+) battery terminal: Red lead
4Breather hose
12
4
3
1Maximum level mark
2Minimum level mark
UF3Y71E0.book Page 77 Thursday, May 25, 2017 11:17 AM

Maintenance
83
EJU43101Periodic maintenance chart
The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
Yamaha dealer perform the checks in the following chart. However, maintenance may need
to be performed more frequently depending on your operating conditions. If you have any
questions, consult a Yamaha dealer.
This “√” mark indicates items to be checked and serviced by a Yamaha dealer.
Item OperationInitial Thereafter every
Page
10 hours50 hours
or 12
months
*1100
hours or
12
months
*1200
hours or
24
months
*1
Fuel lineCheck fuel hoses and
clamps√—
Fuel filler cap/Wa-
ter separatorCheck O-rings for cracks
and deformation√—
Fuel tankCheck installation and
straps√—
Water inlet strainerCheck for clogs and dam-
age√—
Cooling water hos-
esCheck for damage and
leakage, and check
clamps√—
Engine oilReplace√√85
Oil filterReplace√85
Spark plugsCheck√√—
BatteryCheck state of charge,
terminals, bands, and
breather hose√—
Battery leadsCheck terminals√—
Steering masterCheck operation and for
looseness√√—
Steering cableCheck exterior and con-
nections, and lubricate√—
Shift lever (EX
Sport)Check exterior and con-
nections, and lubricate√—
Shift cable and re-
verse gate (EX
Sport)Check exterior and con-
nections, and lubricate√—
Shift rod and re-
verse gate
(EX Deluxe)Check exterior and con-
nections, and lubricate√—
Air filter elementCheck for damage and
dirt√—
UF3Y71E0.book Page 83 Thursday, May 25, 2017 11:17 AM

Maintenance
85
EJU36943Engine oil and oil filter
WARNING
EWJ00341
Engine oil is extremely hot immediately af-
ter the engine is turned off. Coming in con-
tact with or getting any engine oil on your
clothes could result in burns.
NOTICE
ECJ00992
Do not run the engine with too much or not
enough oil in the engine, otherwise the en-
gine could be damaged.
It is recommended to have a Yamaha dealer
change the engine oil and the engine oil filter.
However, if you choose to change the oil and
filter on your own, consult a Yamaha dealer.
UF3Y71E0.book Page 85 Thursday, May 25, 2017 11:17 AM

Specifications
86
EJU34543
Specifications
Watercraft capacity:
Maximum people on board:
3 person
Maximum load capacity:
220 kg (486 lb)
Dimensions and weight:
Length:
3130 mm (123.2 in) (EX)
3140 mm (123.6 in) (EX Sport / EX Deluxe)
Width:
1130 mm (44.5 in)
Height:
1150 mm (45.3 in)
Dry weight:
262 kg (578 lb) (EX)
265 kg (584 lb) (EX Sport)
272 kg (600 lb) (EX Deluxe)
Performance:
Maximum output (according to ISO 8665/SAE
J1228):
74.6 kW at 7300 r/min
Maximum fuel consumption:
28.5 L/h (7.5 US gal/h, 6.3 Imp.gal/h)
Cruising range at full throttle:
1.75 hour
Trolling speed:
1500 ±100 r/min
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Number of cylinders:
3
Engine displacement:
1049 cm³
Bore × stroke:
82.0 × 66.2 mm (3.23 × 2.61 in)
Compression ratio:
11.0 : 1
Valve clearance-intake (cold):
0.15–0.22 mm (0.0059–0.0087 in)
Valve clearance-exhaust (cold):
0.26–0.32 mm (0.0102–0.0126 in)
Lubrication system:
Dry sump
Cooling system:
WaterStarting system:
Electric
Ignition system:
T.C.I.
Spark plug (NGK):
CR9EB
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
Battery capacity:
12 V, 19 Ah
Charging system:
Flywheel magneto
Drive unit:
Propulsion system:
Jet pump
Jet pump type:
Axial flow, single stage
Impeller rotation:
Counterclockwise
Jet thrust nozzle angle:
24+24 °
Fuel and oil:
Recommended fuel:
Regular unleaded gasoline
Minimum octane rating (PON):
86
Minimum octane rating (RON):
90
Recommended engine oil:
YAMALUBE 4W or 4-stroke motor oil
Recommended engine oil type SAE:
SAE 10W-30, 10W-40, 20W-40, 20W-50
Recommended engine oil grade API:
API SG, SH, SJ, SL
Fuel tank total capacity:
50 L (13.2 US gal, 11.0 Imp.gal)
Engine oil quantity with oil filter replacement:
3.4 L (3.59 US qt, 2.99 Imp.qt)
Engine oil quantity without oil filter replacement:
3.2 L (3.38 US qt, 2.82 Imp.qt)
Engine oil total quantity:
3.7 L (3.91 US qt, 3.26 Imp.qt)
UF3Y71E0.book Page 86 Thursday, May 25, 2017 11:17 AM