2018 YAMAHA EX DELUXE cooling

Operation
74
area, clean the jet intake. (See page 90 for in-
formation on the jet intake.)
EJU40242After removing the watercraft from
the water
NOTICE
ECJ01311
Do not run the engine over 4000 r/min on
land. Also, do not run the engine for more
than 15 seconds without supplying water,
otherwise the engine could overheat.
After operating and removing the watercraft
from the water, promptly discharge the re-
maining water from the cooling water pas-
sages.
To discharge water from the cooling water
passages:
(1) Make sure that the area around the wa-
tercraft is clear, and then start the en-
gine.
(2) Discharge the remaining water out of the
cooling water passages by alternately
squeezing and releasing the throttle lever
quickly for 10 to 15 seconds.
(3) Stop the engine.
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Care and storage
75
EJU37146
Post-operation care
WARNING
EWJ00331
Always place the watercraft upright in a
horizontal position when storing it, other-
wise fuel could leak out into the engine or
engine compartment, which could create
a fire hazard.
After using the watercraft, always take it out
of the water, clean it, and store it. Leaving the
watercraft in the water for extended periods
will accelerate the rate of normal deteriora-
tion of the jet pump and hull. Marine organ-
isms and corrosion are some of the
conditions that can shorten the life of many
watercraft components.
EJU44560Flushing the cooling water passages
NOTICE
ECJ01311
Do not run the engine over 4000 r/min on
land. Also, do not run the engine for more
than 15 seconds without supplying water,
otherwise the engine could overheat.
Flush the cooling water passages to prevent
them from clogging with salt, sand, or dirt.
(1) Place the watercraft in a horizontal posi-
tion.
(2) Remove the seat and seat storage com-
partment. (See page 38 for seat removal
and installation procedures and page 42
for information on the seat storage com-
partment.)(3) Connect the garden hose adapter to a
garden hose.
(4) Loosen the flushing hose connector cap
and remove it. Insert the garden hose
adapter into the flushing hose connector
by pushing and twisting it until it is se-
curely connected.
(5) Connect the garden hose to a water tap.
(6) Make sure that the area around the wa-
tercraft is clear, and then start the en-
gine. Immediately after the engine starts,
fully turn the water supply on so that wa-
1Garden hose adapter
2Garden hose
1Flushing hose connector cap
2Flushing hose connector
3Garden hose adapter
12
32
1
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Care and storage
76
ter flows out continually from the jet
thrust nozzle.
(7) Run the engine at idling speed for about
3 minutes watching the engine condition.
If the engine stops while flushing, turn
the water supply off immediately and
perform the procedure again from step 6.
NOTICE: Do not supply water to the
cooling water passages when the en-
gine is not running. The water could
flow back through the muffler into the
engine, causing severe engine dam-
age.
[ECJ00123]
(8) Turn the water supply off.
(9) Discharge the remaining water out of the
cooling water passages by alternately
squeezing and releasing the throttle lever
quickly for 10 to 15 seconds.
(10) Stop the engine.
(11) Remove the garden hose adapter, and
then securely install the flushing hose
connector cap by tightening it until it
stops.
(12) Securely install the seat storage com-
partment and seat in their original posi-
tions.
EJU44770Cleaning the watercraft
(1) Remove the seat and fire extinguisher
holder. (See page 38 for seat removal
and installation procedures and page 43for information on the fire extinguisher
holder.)
(2) If the watercraft will be stored for a week
or more, rustproof the internal engine
components to help prevent corrosion.
(See page 80 for information on rust-
proofing the internal engine compo-
nents.)
(3) Rinse the engine and engine compart-
ment with a small amount of water.
NOTICE: Do not use high-pressure
water when rinsing the engine or en-
gine compartment as severe engine
damage could result.
[ECJ00572]
(4) Drain the water from the engine com-
partment. (See page 48 for information
on draining the bilge water.)
(5) Wipe the engine and engine compart-
ment with a dry cloth.
(6) Wash down the hull, deck, and jet pump
with fresh water.
(7) Wipe the hull, deck, and jet pump with a
dry cloth.
(8) Wipe all vinyl and rubber components,
such as the seat and engine compart-
ment seals, with a vinyl protectant.
(9) To minimize corrosion, spray metallic
parts of the hull, deck, and engine with a
rust inhibitor.
(10) Allow the engine compartment to air dry
completely before installing the seat.
(11) Securely install the fire extinguisher hold-
er and seat in their original positions.
EJU33688Battery care
If the watercraft will not be used for more than
a month, remove the battery from the water-
craft, check it, and then store it in a cool, dry
place.
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Care and storage
79
EJU33493
Long-term storage
WARNING
EWJ00331
Always place the watercraft upright in a
horizontal position when storing it, other-
wise fuel could leak out into the engine or
engine compartment, which could create
a fire hazard.
Storage for long periods of time, such as win-
ter storage, requires preventive maintenance
to ensure against deterioration. It is advisable
to have the watercraft serviced by a Yamaha
dealer prior to storage.
However, the following procedures can be
performed easily by the owner.
EJU40763Cleaning
(1) Flush the cooling water passages. (See
page 75 for information on flushing the
cooling water passages.)
TIP:
If you will be storing the watercraft for a pro-
longed period, such as winter storage, top off
the fuel tank with fresh gasoline and add fuel
stabilizer and conditioner to the fuel tank ac-
cording to the manufacturer’s instruction be-
fore starting the engine.
(2) Clean the watercraft. (See page 76 for in-
formation on cleaning the watercraft.)
Wax the hull with a non-abrasive wax.
EJU44402Lubrication
To keep moving parts sliding or rotating
smoothly, lubricate them with water-resistant
grease.
Steering cable (jet thrust nozzle end)
EX Sport: Shift cable (reverse gate end) and
ball joint
TIP:
Disconnect the shift cable from the ball joint
before lubricating.
Recommended water-resistant grease:
YAMALUBE MARINE GREASE /
Ya m a h a G r e a s e A
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Maintenance
83
EJU43101Periodic maintenance chart
The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
Yamaha dealer perform the checks in the following chart. However, maintenance may need
to be performed more frequently depending on your operating conditions. If you have any
questions, consult a Yamaha dealer.
This “√” mark indicates items to be checked and serviced by a Yamaha dealer.
Item OperationInitial Thereafter every
Page
10 hours50 hours
or 12
months
*1100
hours or
12
months
*1200
hours or
24
months
*1
Fuel lineCheck fuel hoses and
clamps√—
Fuel filler cap/Wa-
ter separatorCheck O-rings for cracks
and deformation√—
Fuel tankCheck installation and
straps√—
Water inlet strainerCheck for clogs and dam-
age√—
Cooling water hos-
esCheck for damage and
leakage, and check
clamps√—
Engine oilReplace√√85
Oil filterReplace√85
Spark plugsCheck√√—
BatteryCheck state of charge,
terminals, bands, and
breather hose√—
Battery leadsCheck terminals√—
Steering masterCheck operation and for
looseness√√—
Steering cableCheck exterior and con-
nections, and lubricate√—
Shift lever (EX
Sport)Check exterior and con-
nections, and lubricate√—
Shift cable and re-
verse gate (EX
Sport)Check exterior and con-
nections, and lubricate√—
Shift rod and re-
verse gate
(EX Deluxe)Check exterior and con-
nections, and lubricate√—
Air filter elementCheck for damage and
dirt√—
UF3Y71E0.book Page 83 Thursday, May 25, 2017 11:17 AM

Specifications
86
EJU34543
Specifications
Watercraft capacity:
Maximum people on board:
3 person
Maximum load capacity:
220 kg (486 lb)
Dimensions and weight:
Length:
3130 mm (123.2 in) (EX)
3140 mm (123.6 in) (EX Sport / EX Deluxe)
Width:
1130 mm (44.5 in)
Height:
1150 mm (45.3 in)
Dry weight:
262 kg (578 lb) (EX)
265 kg (584 lb) (EX Sport)
272 kg (600 lb) (EX Deluxe)
Performance:
Maximum output (according to ISO 8665/SAE
J1228):
74.6 kW at 7300 r/min
Maximum fuel consumption:
28.5 L/h (7.5 US gal/h, 6.3 Imp.gal/h)
Cruising range at full throttle:
1.75 hour
Trolling speed:
1500 ±100 r/min
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Number of cylinders:
3
Engine displacement:
1049 cm³
Bore × stroke:
82.0 × 66.2 mm (3.23 × 2.61 in)
Compression ratio:
11.0 : 1
Valve clearance-intake (cold):
0.15–0.22 mm (0.0059–0.0087 in)
Valve clearance-exhaust (cold):
0.26–0.32 mm (0.0102–0.0126 in)
Lubrication system:
Dry sump
Cooling system:
WaterStarting system:
Electric
Ignition system:
T.C.I.
Spark plug (NGK):
CR9EB
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
Battery capacity:
12 V, 19 Ah
Charging system:
Flywheel magneto
Drive unit:
Propulsion system:
Jet pump
Jet pump type:
Axial flow, single stage
Impeller rotation:
Counterclockwise
Jet thrust nozzle angle:
24+24 °
Fuel and oil:
Recommended fuel:
Regular unleaded gasoline
Minimum octane rating (PON):
86
Minimum octane rating (RON):
90
Recommended engine oil:
YAMALUBE 4W or 4-stroke motor oil
Recommended engine oil type SAE:
SAE 10W-30, 10W-40, 20W-40, 20W-50
Recommended engine oil grade API:
API SG, SH, SJ, SL
Fuel tank total capacity:
50 L (13.2 US gal, 11.0 Imp.gal)
Engine oil quantity with oil filter replacement:
3.4 L (3.59 US qt, 2.99 Imp.qt)
Engine oil quantity without oil filter replacement:
3.2 L (3.38 US qt, 2.82 Imp.qt)
Engine oil total quantity:
3.7 L (3.91 US qt, 3.26 Imp.qt)
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94
Index
A
After removing the watercraft from the
water ..................................................... 74
B
Battery care.............................................. 76
Battery checks ......................................... 54
Battery, jumping ....................................... 91
Beaching and docking the watercraft ...... 73
Bilge water check..................................... 54
Bilge water, draining ................................ 48
Bilge water, draining on land ................... 48
Bilge water, draining on water ................. 48
Boarding alone ......................................... 69
Boarding and starting off from a dock ..... 72
Boarding the watercraft ........................... 68
Boarding with passenger(s) ..................... 69
Bow eye ................................................... 39
Bow storage compartment ...................... 40
Builder’s plate ............................................ 2
C
Capsized watercraft ................................. 72
Check engine warning ............................. 37
Cleaning ................................................... 79
Cleaning the watercraft ............................ 76
Cleat ......................................................... 40
Cooling water pilot outlet ......................... 27
Cooling water pilot outlet check .............. 59
Craft Identification Number (CIN)............... 1
Cruising limitations................................... 11
E
Emergency procedures ............................ 90
Engine break-in ........................................ 50
Engine compartment check ..................... 53
Engine idling speed check ....................... 60
Engine oil ................................................. 46
Engine oil and oil filter .............................. 85
Engine oil level check............................... 54
Engine oil requirements ........................... 46
Engine overheat warning ......................... 36
Engine serial number ................................. 1
Engine shut-off cord (lanyard) check ....... 57
Engine shut-off switch ............................. 25
Engine stop switch................................... 25
Engine unit check..................................... 54
Enjoy your watercraft responsibly............ 19Equipment ................................................ 38
F
Fire extinguisher check ............................ 58
Fire extinguisher holder............................ 43
Fire extinguisher holder checks ............... 58
Flushing the cooling water passages....... 75
Fuel .......................................................... 44
Fuel level check........................................ 53
Fuel level meter ........................................ 35
Fuel level warning..................................... 36
Fuel requirements .................................... 44
Fuel system checks ................................. 53
G
Getting to know your watercraft .............. 61
Glossary, watercraft ................................. 20
Glove compartment ................................. 41
H
Handgrip .................................................. 38
Hazard information................................... 15
Hood check .............................................. 59
Hour meter and voltmeter ........................ 34
Hull and deck check ................................ 58
I
Identification numbers ............................... 1
Information display................................... 33
J
Jet intake and impeller, cleaning.............. 90
Jet intake checks ..................................... 58
Jet thrust nozzle and reverse gate
check (EX Sport / EX Deluxe) ............... 58
Jumper cables, connecting ...................... 91
L
Labels, important ....................................... 4
Labels, other .............................................. 9
Labels, warning .......................................... 5
Launching the watercraft ......................... 62
Learning to operate your watercraft......... 61
Leaving the watercraft.............................. 63
Limitations on who may operate the
watercraft .............................................. 10
Long-term storage ................................... 79
Lubrication ............................................... 79
M
Main components, location of ................. 21
Maintenance............................................. 82
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