2018 TOYOTA GT86 fuel cap

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Exhaust Gas Recirculation
(EGR) System
EGR gas temperature sensor
EGR valve
Associated parts
Ignition System
Distributor and internal parts
Ignition coil and ignitor
Ignition wires
Spark plugs*
Positive Crankcase Ventilation
(PCV) System
Oil filler cap
PCV valve or orifice
Other Parts Used in Above
Systems
Data link connector (8/80)
Hoses, clamps, fittings, tubing and
mounting hardware
Malfunction indicator light and bulb
(8/80)
Pulleys, belts and idlers
Sealing gaskets and devices
Sensors, solenoids, switches and valves
MAINTENANCE
You are responsible for performance of
the required maintenance indicated in the
Owner’s Manualand this booklet. Toyota
will not deny a warranty claim solely
because you do not have records to show
that you maintained your vehicle. However,
any failure or noncompliance caused by
lack of maintenance is not covered by this
warranty.
When maintenance and repairs are paid
for by you, these services may be
performed by you or by any automotive
service provider you choose. Toyota will
not deny a warranty claim solely
because you used a service provider
other than a Toyota dealership for
maintenance and repairs. However, any
failure or noncompliance caused by
improper maintenance or repairs is not
covered by this warranty.
*Warranted until first required maintenance under terms of the California Emission Control Warranty.
8/80 = Covered for eight years or 80,000 miles, whichever occurs first.
Federal Emission Control Warranty
WARRANTY
Your Warranties in Detail19
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WHAT IS NOT COVERED
These warranty obligations do not apply to
failures or noncompliance caused by:
The use of replacement parts not
certified in accordance with aftermarket
parts certification regulations.
The use of replacement parts not
equivalent in quality or design to
original equipment parts.
Provisions under the “What Is Not
Covered” section of the New Vehicle
Limited Warranty also apply to this
warranty.
WARRANTY PARTS LIST
Air/Fuel Metering System
Air/fuel ratio feedback control system
Cold-start enrichment system
Deceleration control system
Electronic fuel injection system
components
–Airflow sensor
–Engine control module (8/80)
–Throttle body
–Other components
Air Induction System
Intake manifold and intake air surge
tank
Catalyst System
Catalytic converter and protector (8/80)
Constricted fuel filler neck
Exhaust manifold
Exhaust pipe (manifold to catalyst
and/or catalyst to catalyst)
Evaporative Control System
Charcoal canister
Diaphragm valve
Fuel filler cap
Fuel tank
Vapor liquid separator
8/80 = Covered for eight years or 80,000 miles, whichever occurs first.
Federal Emission Control Warranty
WARRANTY
Your Warranties in Detail18
46768b2_2878013 2018 Toyota 86 EML EN 1st PTG text.indd 1811/21/17 5:14 PM

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oyota_86.00505-18WMG-86_vX/TS_Warr_Maint_v1
Exhaust Gas Recirculation
(EGR) System
EGR gas temperature sensor
EGR valve
Associated parts
Ignition System
Distributor and internal parts
Ignition coil and ignitor
Ignition wires
Spark plugs*
Positive Crankcase Ventilation
(PCV) System
Oil filler cap
PCV valve or orifice
Other Parts Used in Above
Systems
Data link connector (8/80)
Hoses, clamps, fittings, tubing and
mounting hardware
Malfunction indicator light and bulb
(8/80)
Pulleys, belts and idlers
Sealing gaskets and devices
Sensors, solenoids, switches and valves
MAINTENANCE
You are responsible for performance of
the required maintenance indicated in the
Owner’s Manualand this booklet. Toyota
will not deny a warranty claim solely
because you do not have records to show
that you maintained your vehicle. However,
any failure or noncompliance caused by
lack of maintenance is not covered by this
warranty.
When maintenance and repairs are paid
for by you, these services may be
performed by you or by any automotive
service provider you choose. Toyota will
not deny a warranty claim solely
because you used a service provider
other than a Toyota dealership for
maintenance and repairs. However, any
failure or noncompliance caused by
improper maintenance or repairs is not
covered by this warranty.
*Warranted until first required maintenance under terms of the California Emission Control Warranty.
8/80 = Covered for eight years or 80,000 miles, whichever occurs first.
Federal Emission Control Warranty
WARRANTY
Your Warranties in Detail19
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oyota_86.00505-18WMG-86_vX/TS_Warr_Maint_v1
WHAT IS NOT COVERED
These warranty obligations do not apply to
failures or noncompliance caused by:
The use of replacement parts not
certified in accordance with aftermarket
parts certification regulations.
The use of replacement parts not
equivalent in quality or design to
original equipment parts.
Provisions under the “What Is Not
Covered” section of the New Vehicle
Limited Warranty also apply to this
warranty.
WARRANTY PARTS LIST
Air/Fuel Metering System
Air/fuel ratio feedback control system
Cold-start enrichment system
Deceleration control system
Electronic fuel injection system
components
–Airflow sensor
–Engine control module (8/80)
–Throttle body
–Other components
Air Induction System
Intake manifold and intake air surge
tank
Catalyst System
Catalytic converter and protector (8/80)
Constricted fuel filler neck
Exhaust manifold
Exhaust pipe (manifold to catalyst
and/or catalyst to catalyst)
Evaporative Control System
Charcoal canister
Diaphragm valve
Fuel filler cap
Fuel tank
Vapor liquid separator
8/80 = Covered for eight years or 80,000 miles, whichever occurs first.
Federal Emission Control Warranty
WARRANTY
Your Warranties in Detail18
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Maintenance ItemMaintenance Interval (Miles or Number of months, whichever occurs first)
After the described period, continue to follow the described maintenance at the recommended
intervals.
I = Inspect; R = Replace, Change, Tire Rotate or lubricate; T= Tighten to specified torque
Miles (000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90
Months 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90Exhaust pipes and mountings
IIIIII
Driver’s floor mat proper installation IIIIIIIIIIII
Fuel lines and connec-
tions, fuel tank vapor
vent system hoses and
fuel tank band Normal
III
Severe When operating in areas where road salts or other corrosive materials are used; if living in coastal
areas, inspect every 7,500 miles or 7.5 months, whichever occurs first
Fuel filter Normal R
Note: When operating the vehicle in extremely cold or hot weather conditions, contamination of the filter may occur and
filter replacement should be performed more often
Fuel tank cap gasket III
Manual transmission oil III
Parking brake linings
and drums Normal
III
Severe When operating in areas where road salts or other corrosive materials are used; if living in coastal
areas, inspect every 7,500 miles or 7.5 months, whichever occurs first
Rear differential oil IIIIII
Spark plugs R
Scheduled Maintenance
MAINTENANCE
39Maintenance Log
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Maintenance Item
Maintenance Interval (Miles or Number of months, whichever occurs first)
After the described period, continue to follow the described maintenance at the recommendedintervals.I = Inspect; R = Replace, Change, Tire Rotate or lubricate; T= Tighten to specified torque
Miles (000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90
Months 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90
Clutch fluid and system operations
IIIIII
Drive belt III
Drive shaft boots Normal
IIIIII
Driving on dirt
or dusty roads
IIIIIIIIIIII
Severe Repeated short driving distance; driving on rough and/or muddy roads; when operating on rough and/or muddy roads; driving in extremely cold weather; in areas where road salts or other corrosive materialsare used; if living in coastal areas, inspect every 7,500 miles or 7.5 months, whichever occurs first
Engine oil and oil filter Normal RRRRRRRRRRRR
Severe
Repeated short distance driving; driving in extremely cold weather, replace every 3,750 miles or 3 and
3/4 months, whichever occurs first
Engine coolant
Inspect II
I
Replace First replace at 135,000 miles or 132 months, then replace at every 75,000 miles or 72 months,
whichever occurs firstNote: See the “Explanation of Maintenance Items” section in the back of this guide for more information.
Engine air filter Normal
R RR
Driving on dirt
or dusty roads
IIIRIIIRIIIR
Note: When the vehicle is used in extremely dusty conditions, the air filter cleaner element should be replaced more often
Scheduled Maintenance
MAINTENANCE
38Maintenance Log
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Maintenance Item
Maintenance Interval (Miles or Number of months, whichever occurs first)
After the described period, continue to follow the described maintenance at the recommendedintervals.I = Inspect; R = Replace, Change, Tire Rotate or lubricate; T= Tighten to specified torque
Miles (000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90
Months 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90
Exhaust pipes and mountings
IIIIII
Driver’s floor mat proper installation IIIIIIIIIIII
Fuel lines and connec-
tions, fuel tank vapor
vent system hoses andfuel tank band Normal
III
Severe
When operating in areas where road salts or other corrosive materials are used; if living in coastal
areas, inspect every 7,500 miles or 7.5 months, whichever occurs first
Fuel filter Normal R
Note: When operating the vehicle in extremely cold or hot weather conditions, contamination of the filter may occur and
filter replacement should be performed more often
Fuel tank cap gasket
I II
Manual transmission oil
I II
Parking brake liningsand drumsNormal
III
Severe
When operating in areas where road salts or other corrosive materials are used; if living in coastal
areas, inspect every 7,500 miles or 7.5 months, whichever occurs first
Rear differential oil IIIIII
Spark plugs R
Scheduled Maintenance
MAINTENANCE
39Maintenance Log
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oyota_86.00505-18WMG-86_vX/TS_Warr_Maint_v1
Maintenance ItemMaintenance Interval (Miles or Number of months, whichever occurs first)
After the described period, continue to follow the described maintenance at the recommended
intervals.
I = Inspect; R = Replace, Change, Tire Rotate or lubricate; T= Tighten to specified torque
Miles (000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90
Months 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90Clutch fluid and system operations
IIIIII
Drive belt III
Drive shaft boots Normal IIIIII
Driving on dirt
or dusty roads IIIIIIIIIIII
Severe Repeated short driving distance; driving on rough and/or muddy roads; when operating on rough and/or muddy roads; driving in extremely cold weather; in areas where road salts or other corrosive materialsare used; if living in coastal areas, inspect every 7,500 miles or 7.5 months, whichever occurs first
Engine oil and oil filter Normal RRRRRRRRRRRR
Severe Repeated short distance driving; driving in extremely cold weather, replace every 3,750 miles or 3 and
3/4 months, whichever occurs firstEngine coolant
Inspect II
I
Replace First replace at 135,000 miles or 132 months, then replace at every 75,000 miles or 72 months,
whichever occurs first
Note: See the “Explanation of Maintenance Items” section in the back of this guide for more information.
Engine air filter Normal RRR
Driving on dirt
or dusty roads IIIRIIIRIIIR
Note: When the vehicle is used in extremely dusty conditions, the air filter cleaner element should be replaced more often
Scheduled Maintenance
MAINTENANCE
38Maintenance Log
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Engine Oil and Oil Filter
Replace the oil filter and drain and refill
the engine oil at specified intervals. For
recommended oil grade and viscosity,
refer to the
Owner’s Manual.
Exhaust Pipes and Mountings
Visually inspect the exhaust pipes, muffler
and hangers for cracks, deterioration and
damage. Start the engine and listen
carefully for any exhaust gas leakage.
Tighten connections or replace parts as
necessary.
Fuel Lines and Connections,
Fuel Tank Vapor Vent System
Hoses and Fuel Tank Band
Visually inspect for corrosion, damage,
cracks, and loose or leaking connections.
Tighten connections or replace parts as
necessary.
Fuel Tank Cap Gasket
Visually inspect for cracks, deterioration
and damage and replace if necessary.
Nuts and Bolts on Chassis and
Body
Re-tighten the seat-mounting bolts and
front/rear suspension member retaining
bolts to specified torque.
Spark Plugs
Replace at specified intervals. Install new
plugs of the same type as originally
equipped. A qualified technician should
perform this operation.
Steering Gear
Inspect for signs of leakage. If you
discover any leakage, have it repaired
immediately by a qualified technician.
Steering Linkage and Boots
With the vehicle stopped, check for
excessive freeplay in the steering wheel.
Inspect the linkage for bending and
damage and the dust boots for
deterioration, cracks and damage. Replace
any damaged parts. A qualified technician
should perform these operations.
Tire Rotation
Tires should be rotated according to the
instructions in the Owner’s Manual. When
rotating tires, check for damage and
uneven wear. Replace if necessary.
Automatic Transmission Fluid or
Manual Transmission Oil
Inspect or replace at specified intervals.
When performing inspections, check each
component for signs of leakage. If you
discover any leakage, have it repaired by a
qualified technician immediately.
Explanation of Maintenance Items
Maintenance Log43
MAINTENANCE
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Drive Shaft Boots
Check the drive shaft boots and clamps
for cracks, deterioration and damage.
Replace any deteriorated or damaged parts
and, if necessary, repack the grease. A
qualified technician should perform these
operations.
Driver’s Floor Mat
Only use the driver’s floor mat
designed specifically for the model and
model year of your vehicle.
Always properly secure the driver’s
floor mat using the retaining hooks.
Never install another floor mat on top
of the existing driver’s floor mat.
Never install the driver’s floor mat
upside down.
Engine Air Filter
Replace at specified intervals. When
performing inspections, check for damage,
excessive wear and oiliness, and replace if
necessary.
Engine Coolant, Radiator and
Condenser
Drain the cooling system and refill with an
ethylene-glycol type coolant. Inspect the
radiator, condenser and/or intercooler for
leaves, dirt and insects, and clean if
necessary. Inspect hoses and connections
for corrosion and leaks. Tighten
connections and replace parts when
necessary. A qualified technician should
perform these operations. (For further
details, refer toRadiator, Condenser and
Hoses in theVehicle Maintenance and
Care section of the
Owner’s Manual).
Your Toyota is equipped with Genuine
Toyota Super Long-Life Coolant (SLLC)
BLUE. The replacement intervals for
engine coolant recommended in this
booklet are based on replacement with
Genuine Toyota Super Long-Life Coolant
(SLLC) BLUE or similar high-quality
non-silicate, non-amine, non-borate
ethylene-glycol coolant with long-life
hybrid organic acid technology (i.e., a
combination of low phosphates and
organic acids). If another type of
ethylene-glycol coolant is used,
replacement intervals may be different.
Do not use plain water.
Explanation of Maintenance Items
Maintenance Log42
MAINTENANCE
46768b2_2878013 2018 Toyota 86 EML EN 1st PTG text.indd 4211/21/17 5:14 PM

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oyota_86.00505-18WMG-86_vX/TS_Warr_Maint_v1
Engine Oil and Oil Filter
Replace the oil filter and drain and refill
the engine oil at specified intervals. For
recommended oil grade and viscosity,
refer to the
Owner’s Manual.
Exhaust Pipes and Mountings
Visually inspect the exhaust pipes, muffler
and hangers for cracks, deterioration and
damage. Start the engine and listen
carefully for any exhaust gas leakage.
Tighten connections or replace parts as
necessary.
Fuel Lines and Connections,
Fuel Tank Vapor Vent System
Hoses and Fuel Tank Band
Visually inspect for corrosion, damage,
cracks, and loose or leaking connections.
Tighten connections or replace parts as
necessary.
Fuel Tank Cap Gasket
Visually inspect for cracks, deterioration
and damage and replace if necessary.
Nuts and Bolts on Chassis and
Body
Re-tighten the seat-mounting bolts and
front/rear suspension member retaining
bolts to specified torque.
Spark Plugs
Replace at specified intervals. Install new
plugs of the same type as originally
equipped. A qualified technician should
perform this operation.
Steering Gear
Inspect for signs of leakage. If you
discover any leakage, have it repaired
immediately by a qualified technician.
Steering Linkage and Boots
With the vehicle stopped, check for
excessive freeplay in the steering wheel.
Inspect the linkage for bending and
damage and the dust boots for
deterioration, cracks and damage. Replace
any damaged parts. A qualified technician
should perform these operations.
Tire Rotation
Tires should be rotated according to the
instructions in the Owner’s Manual. When
rotating tires, check for damage and
uneven wear. Replace if necessary.
Automatic Transmission Fluid or
Manual Transmission Oil
Inspect or replace at specified intervals.
When performing inspections, check each
component for signs of leakage. If you
discover any leakage, have it repaired by a
qualified technician immediately.
Explanation of Maintenance Items
Maintenance Log43
MAINTENANCE
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oyota_86.00505-18WMG-86_vX/TS_Warr_Maint_v1
Drive Shaft Boots
Check the drive shaft boots and clamps
for cracks, deterioration and damage.
Replace any deteriorated or damaged parts
and, if necessary, repack the grease. A
qualified technician should perform these
operations.
Driver’s Floor Mat
Only use the driver’s floor mat
designed specifically for the model and
model year of your vehicle.
Always properly secure the driver’s
floor mat using the retaining hooks.
Never install another floor mat on top
of the existing driver’s floor mat.
Never install the driver’s floor mat
upside down.
Engine Air Filter
Replace at specified intervals. When
performing inspections, check for damage,
excessive wear and oiliness, and replace if
necessary.
Engine Coolant, Radiator and
Condenser
Drain the cooling system and refill with an
ethylene-glycol type coolant. Inspect the
radiator, condenser and/or intercooler for
leaves, dirt and insects, and clean if
necessary. Inspect hoses and connections
for corrosion and leaks. Tighten
connections and replace parts when
necessary. A qualified technician should
perform these operations. (For further
details, refer toRadiator, Condenser and
Hoses in theVehicle Maintenance and
Care section of the
Owner’s Manual).
Your Toyota is equipped with Genuine
Toyota Super Long-Life Coolant (SLLC)
BLUE. The replacement intervals for
engine coolant recommended in this
booklet are based on replacement with
Genuine Toyota Super Long-Life Coolant
(SLLC) BLUE or similar high-quality
non-silicate, non-amine, non-borate
ethylene-glycol coolant with long-life
hybrid organic acid technology (i.e., a
combination of low phosphates and
organic acids). If another type of
ethylene-glycol coolant is used,
replacement intervals may be different.
Do not use plain water.
Explanation of Maintenance Items
Maintenance Log42
MAINTENANCE
46768b2_2878013 2018 Toyota 86 EML EN 1st PTG text.indd 4311/21/17 5:14 PM