2018 SUZUKI IGNIS brake

7-17INSPECTION AND MAINTENANCE
75RM4-01E
NOTE:
4WD: 4-wheel driveInterval: This interval should be judged byodometer reading or months, whichever
comes first. km (x1000) 140 160 180 200 220 240
miles (x1000) 87.5 100 112.5 125 137.5 150 months 84 96 108 120 132 144EMISSION CONTROL SYSTEM*4-1. PCV valve –I–––I*4-2.
Fuel evaporative emission control system
–
–
–
–
–
I
BRAKE
*5-1.
Brake discs and pads (front)
I
I
I
I
I
I
Brake drums and shoes (rear) –I–I–I
*5-2.
Brake hoses and pipes
–
I
–
I
–
I
5-3. Brake fluid Check, *Replacement – R – R – R
5-4.
Brake lever and cable
Check, *Adjustment (1st 20000 km only)
–
–
–
–
–
–
CHASSIS AND BODY
*6-1.
Clutch (Cable control type)
I
I
I
I
I
I
6-2. Tires/Wheels IIIIII
*6-3.
Wheel bearings
–
I
–
I
–
I
*6-4. Drive axle boots/Propeller shafts (4WD) –I–I–I
*6-5.
Suspension system
–
I
–
I
–
I
*6-6. Steering system –I–I–I
*6-7.
Manual transaxle oil
Genuine “SUZUKI GEAR OIL 75W”
Inspect every 40000 km (25000 miles) or 24 months.
Other than “SUZUKI GEAR OIL 75W”
–R–R–R
*6-8.
Auto Gear Shift oil
Genuine “SUZUKI GEAR OIL 75W”
Inspect every 40000 km (25000 miles) or 24 months.
Other than “SUZUKI GEAR OIL 75W”
–R–R–R
6-9.
Continuously variable transaxle (CVT)
Fluid level
–
I
–
I
–
I
*6-10. Transfer oil (4WD) Inspect every 40000 km (25000 miles) or 24 months.
Replace every 160000 km (100000 miles) or 96 months.
*6-11. Rear differential oil (4WD) Inspect every 40000 km (25000 miles) or 24 months.
Replace every 160000 km (100000 miles) or 96 months.
6-12. All latches, hinges and locks –I–I–I*6-13.
Air conditioner filter element (if equipped)
–
I
R
–
I
R

7-21INSPECTION AND MAINTENANCE
75RM4-01E
Interval: This interval should be judged byodometer reading or months, whichever
comes first. km (x1000) 10 20 30 40 50 60
miles (x1000) 6.25 12.5 18.75 25 31.25 37.5 months6 1218243036BRAKE*5-1. Brake discs and pads (front) –I–I–I
Brake drums and shoes (rear)
–
–
–
I
–
–
*5-2. Brake hoses and pipes ––– I ––
5-3.
Brake fluid
Check, *Replacement
–
–
–
R
–
–
5-4. Brake lever and cable
Check, *Adjustment (1st 20000 km only)
– I ––––
CHASSIS AND BODY *6-1. Clutch (Cable control type) –I–I–I6-2.
Tires/Wheels
–
I
–
I
–
I
*6-3. Wheel bearings –I–I–I
*6-4.
Drive axle boots/Propeller shafts (4WD)
–
–
–
I
–
–
*6-5. Suspension system ––– I ––
*6-6.
Steering system
–
–
–
I
–
–
*6-7.
Manual transaxle oil Genuine “SUZUKI GEAR OIL 75W”
Inspect every 20000 km (12500 miles) or 12 months.Replace every 80000 km (50000 miles) or 48 months.
Other than “SUZUKI GEAR OIL 75W”
–R–R–R
*6-8.
Auto Gear Shift oil
Genuine “SUZUKI GEAR OIL 75W”
Inspect every 20000 km (12500 miles) or 12 months.Replace every 80000 km (50000 miles) or 48 months.
Other than “SUZUKI GEAR OIL 75W”
–
R
–
R
–
R
6-9. Continuously variable transaxle (CVT) Fluid level – I – I – I
*Fluid deterioration check*
2
–
I
–
I
–
I
*Fluid change Replace every 70000 km (43750 miles).
*6-10.
Transfer oil (4WD)
Inspect every 20000 km (12500 miles) or 12 months.
Replace every 80000 km (50000 miles) or 48 months.
*6-11.
Rear differential oil (4WD)
Inspect every 20000 km (12500 miles) or 12 months.
Replace every 80000 km (50000 miles) or 48 months.
6-12.
All latches, hinges and locks
–
–
–
I
–
–
*6-13. Air conditioner filter element (if equipped)*
3
–I–I–R
WA R N I N G
The shock absorbers are filled with high pressure gas. Never at tempt to disassemble them or throw them into a fire. Avoid
storing them near a heater or heating device. When scrapping th e absorber, the gas must be released from the absorber
safely. Ask your deal er for assistance.

7-22
INSPECTION AND MAINTENANCE
75RM4-01E
NOTE:
4WD: 4-wheel drive
NOTE:
This table shows the service schedule up to 120000 km (75000 miles).
Beyond 120000 km (75000 miles), perform the same services at the same intervals shown in the chart.
*1 Inspect more frequently if the v ehicle is used under dusty conditions.
*2 Check or replace as necessary if you usually drive with high speed or high engine revolutions.
*3 Clean more frequently if the air flow from the air conditioner decreases.Interval: This interval should be judged by odometer reading or months, whichever
comes first. km (x1000) 70 80 90 100 110 120
miles (x1000) 43.75 50 56.25 62.5 68.75 75 months 42 48 54 60 66 72BRAKE*5-1. Brake discs and pads (front) –I–I–I
Brake drums and shoes (rear)
–
I
–
–
–
I
*5-2. Brake hoses and pipes –I–––I
5-3.
Brake fluid
Check, *Replacement
–
R
–
–
–
R
5-4. Brake lever and cable
Check, *Adjustment (1st 20000 km only)
––––––
CHASSIS AND BODY *6-1. Clutch (Cable control type) –I–I–I6-2.
Tires/Wheels
–
I
–
I
–
I
*6-3. Wheel bearings –I–I–I
*6-4.
Drive axle boots/Propeller shafts (4WD)
–
I
–
–
–
I
*6-5. Suspension system –I–––I
*6-6.
Steering system
–
I
–
–
–
I
*6-7.
Manual transaxle oil Genuine “SUZUKI GEAR OIL 75W”
Inspect every 20000 km (12500 miles) or 12 months.Replace every 80000 km (50000 miles) or 48 months.
Other than “SUZUKI GEAR OIL 75W”
–R–R–R
*6-8.
Auto Gear Shift oil
Genuine “SUZUKI GEAR OIL 75W”
Inspect every 20000 km (12500 miles) or 12 months.Replace every 80000 km (50000 miles) or 48 months.
Other than “SUZUKI GEAR OIL 75W”
–
R
–
R
–
R
6-9. Continuously variable transaxle (CVT) Fluid level – I – I – I
*Fluid deterioration check*
2
–
I
–
I
–
I
*Fluid change Replace every 70000 km (43750 miles).
*6-10.
Transfer oil (4WD)
Inspect every 20000 km (12500 miles) or 12 months.
Replace every 80000 km (50000 miles) or 48 months.
*6-11.
Rear differential oil (4WD)
Inspect every 20000 km (12500 miles) or 12 months.
Replace every 80000 km (50000 miles) or 48 months.
6-12.
All latches, hinges and locks
–
I
–
–
–
I
*6-13. Air conditioner filter element (if equipped)*
3
–I–I–R

7-32
INSPECTION AND MAINTENANCE
75RM4-01E
54G106
Spark plug gap “a”
ILZKR6F11:
1.0 – 1.1 mm (0.039 – 0.043 in.)
(For K12M engine model)
Since special procedures, materials and
tools are required, it is recommended that
you trust this job to your authorized
SUZUKI dealer.
Continuously variable transaxle (CVT) fluidSpecified fluidUse a CVT fluid SUZUKI CVT FLUID
GREEN-2.Fluid level checkYou must check the fluid level with the CVT
fluid at normal ope rating temperature.
To check the fluid level:
1) To warm up the CVT fluid, drive the vehicle for more 5 km. NOTE:
Do not check the fluid level if you have just
driven the vehicle for a long time at high
speed, or if you have driven in city traffic in
hot weather, or if the vehicle has been pull-
ing a trailer. Wait until the fluid cools down
(about 30 minutes), or the fluid level indi-
cation will not be correct.
2) Park your vehicle on level ground.
3) Apply the parking brake and then start
the engine in “P” (Park). Let it idle for
two minutes and keep it running during
the fluid level check.
4) With your foot on the brake pedal,
move the gearshift lever through each
gear, pausing for about three seconds
in each range. Then move it back to the
“P” (Park) position.
NOTICE
When replacing spark plugs, you
should use the brand and type speci-
fied for your vehicle. For the specified
plugs, refer to “SPECIFICATIONS”
section in the end of this book. If you
wish to use a brand of spark plug
other than the specified plugs, con-
sult your SUZUKI dealer.
NOTICE
Driving with too much or too little
fluid can damage the transaxle.
NOTICE
Be sure to use the specified CVT
fluid. Using CVT fluid other than
SUZUKI CVT FLUID GREEN-2 may
damage the CVT of your vehicle.
WA R N I N G
Be sure to depress the brake pedal
when moving the gearshift lever, or
the vehicle can move suddenly.

7-35INSPECTION AND MAINTENANCE
75RM4-01E
Transfer (4WD)
75RM096
(2) Oil filler and level plug
Rear differential (4WD)
75RM097
(3) Oil filler and level plug To check the gear oil level, use the fol-
lowing procedure:
1) Park the vehicle on a level surface with
the parking brake applied. Then, stop
the engine.
2) Remove the oil filler and level plug.
For the manual transaxle;
3) If gear oil flows from the plug hole, the
oil level is correct. Reinstall the plug. If
gear oil does not flow from the plug
hole, add oil through the filler plug hole
until oil flows a littl e from the plug hole.
For the transfer and rear differential;
3) Check the inside of the hole with your finger. If the oil level comes up to the
bottom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil through the oil filler and level plug hole
until the oil level reaches the bottom of
the filler hole, and then reinstall the
plug.
Tightening torque for oil filler and level
plug
Manual transaxle (1):
21 Nm (2.1 kg-m, 15.5 lb-ft)
Transfer (2):
27 Nm (2.7 kg-m, 19.5 lb-ft)
Rear differential (3):
50 Nm (5.0 kg-m, 36.9 lb-ft)
Gear oil changeSince special procedures, materials and
tools are required, ask your authorized
SUZUKI dealer for this job.
(2)
(3)
CAUTION
After driving the vehicle, the gear oil
temperature may be high enough to
burn you. Wait until the oil filler and
level plug are cool enough to touch
with your bare hands before inspect-
ing gear oil level.
NOTICE
When tightening the plug, apply the
following sealing compound or
equivalent to the plug threads to pre-
vent oil leakage.
SUZUKI Bond No. “1217G”

7-36
INSPECTION AND MAINTENANCE
75RM4-01E
Clutch pedalCable control clutch
54G274
Clutch pedal play “d”:
10 – 15 mm (0.4 – 0.6 in.)
Measure the clutch pedal play by moving
the clutch pedal with your hand and mea-
suring the distance it moves until you feel
slight resistance. The play in the clutch
pedal should be between the specified val-
ues. If the play is more or less than the
above, or clutch dragging is felt with the
pedal fully depressed, have the clutch
inspected by your SUZUKI dealer.
BrakesBrake fluid
75RM095
Check the brake fluid level by looking at
the reservoir in the engine compartment.
Check that the fluid level is between “MAX”
and “MIN” lines.
EXAMPLE
NOTICE
If your brake fluid level is near the
“MIN” line, there is a possibility of
brake pad and/or shoe wear and brake
fluid leakage.
Consult with your authorized SUZUKI
dealer regarding this possibility
before filling the reservoir.
WA R N I N G
Failure to follow the guidelines below
can result in personal injury or seri-
ous damage to the brake system.
• If the brake fluid in the reservoir drops below a certain level, the
brake warning light on the instru-
ment cluster will come on (the
engine must be running with the
parking brake fully disengaged).
Should the light come on, immedi-
ately ask your SUZUKI dealer to
inspect the brake system.
• A rapid fluid loss indicates leakage
in the brake system which should
be inspected by your SUZUKI
dealer immediately.
• Do not use any fluid other than SAE J1703 or DOT3 brake fluid. Do not
use reclaimed fluid or fluid that has
been stored in old or open contain-
ers. It is essential that foreign parti-
cles and other liquids are kept out
of the brake fluid reservoir.
CAUTION
Brake fluid can harm your eyes and
damage painted surfaces. Be careful
when refilling the reservoir.

7-37INSPECTION AND MAINTENANCE
75RM4-01E
NOTE:
• The fluid level can be expected to gradu-ally fall as the brake pad and/or shoe
wear.
• Brake fluid absorbs water over time and
brake fluid with high water content may
cause vapor lock or brake system mal-
function.
Replace your brake fluid in accordance
with the maintenance schedule in your
Owner’s Manual.Brake pedalCheck brake pedal stroke. If the stroke is
so large, have the brake system inspected
by your SUZUKI dealer. If you doubt the
brake pedal is at its normal height, check it
as follows:
54G108
Minimum distance between brake pedal
and floor carpet “a”: 73 mm (2.9 in.)
With the engine running, measure the dis-
tance between the brake pedal and floor
carpet when the pedal is depressed with
approximately 30 kg (66 lbs) of force. The
minimum distance required is as specified.
Since your vehicle’s brake system is self-
adjusting, there is no need for pedal
adjustment.
If the pedal to floor carpet distance as
measured above is less than the minimum
distance required, have your vehicle
inspected by your SUZUKI dealer.
NOTE:
When measuring the distance between the
brake pedal and floor wall, be sure not to
include the floor mat or rubber on the floor
wall in your measurement.
60G104S
WA R N I N G
Brake fluid is harmful or fatal if swal-
lowed, and harmful if it comes in con-
tact with skin or eyes. If swallowed,
do not induce vomiting. Immediately
contact a poison control center or a
physician. If brake fluid gets in eyes,
flush eyes with water and seek medi-
cal attention. Wash thoroughly after
handling. Solution can be poisonous
to animals. Keep out of reach of chil-
dren and animals.
WA R N I N G
If you experience any of the following
problems with your vehicle’s brake
system, have the vehicle inspected
immediately by your SUZUKI dealer.
• Poor braking performance
• Uneven braking (brakes not work- ing uniformly on all wheels.)
• Excessive pedal travel
• Brake dragging
• Excessive noise

7-38
INSPECTION AND MAINTENANCE
75RM4-01E
Parking brake
54G109
Ratchet tooth specification “b”:
4th – 9th
Lever pull force (1):
200 N (20 kg, 45 lbs)
Check the parking brake for proper adjust-
ment by counting the number of clicks
made by the ratchet teeth as you slowly
pull up on the parking brake lever to the
point of full engagement. The parking
brake lever should stop between the speci-
fied ratchet teeth and the rear wheels
should be securely locked. If the parking
brake is not properly adjusted or the
brakes drag after the lever has been fully
released, have the park ing brake inspected
and/or adjusted by your SUZUKI dealer.
Brake discs and brake drumsBrake disc
(For EU countries)
(Except for EU countries)
Brake drum
If the measured thickness or inner diame-
ter of the most worn part exceeds the
value indicated above, the parts should be
replaced with a new one. The measure-
ment involves disassembling each brake
and requires the use of a micrometer or
caliper, which must be done according to
the instructions described in the relevant
service manual or available from the rele-
vant repair information site.
Steering
75RM035
Steering wheel play “c”:
0 – 30 mm (0.0 – 1.2 in.)
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values.
Check that the steering wheel turns easily
and smoothly without r attling by turning it
all the way to the right and to the left while
driving very slowly in an open area. If the
amount of free play is not as specified or
you find anything else to be wrong, an
inspection must be performed by your
SUZUKI dealer.
EXAMPLE
Brake location Minimum thickness
Front wheels 18.0 mm (0.71 in.)
Brake location Minimum thickness
Front wheels 15.0 mm (0.59 in.)
Brake location Maximum inner diameter
Rear wheels 181 mm (7.13 in.)
“c”
EXAMPLE