Mileage or time passed (whichever comesfirst)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Inspect the CV/Universal joints. X X X X X
Inspect front suspension, tie rod ends, and
replace if necessary. XXX X X X X
Inspect the front and rear axle surfaces. If
gear oil leakage is suspected, check the
fluid level. If using your vehicle for police,
taxi, fleet, off-road or frequent trailer tow-
ing, change axle fluid. XXX X X X X
Inspect the brake linings, parking brake
function. XXX X X X X
Additional Maintenance
Replace engine air filter. X X X X X
Replace spark plugs. ** X
Flush and replace the engine coolant at
10 years or 150,000 miles (240,000 km)
whichever comes first. XX
Change the automatic transmission fluid
(AS66RC Transmission Only). XX X
Change the automatic transmission fluid
and sump filter (AS66RC Transmission
Only). XX
SERVICING AND MAINTENANCE
176
Heavy Duty Use Of The Vehicle
Change engine oil at 4,000 miles (6,500 km)
or 350 hours of engine run time if the vehicle
is operated in a dusty and off road environ-
ment or is operated predominately at idle or
only very low engine RPM’s. This type of
vehicle use is considered Severe Duty.
SCHEDULED MAINTENANCE — 6.7L
CUMMINS DIESEL ENGINE
CAUTION!
Failure to perform the required mainte-
nance items may result in damage to the
vehicle.
At Each Stop For Fuel
Check the engine oil level at least 30 minutes
after a fully warmed engine is shut off.
Checking the oil level while the vehicle is on
level ground will improve the accuracy of the
oil level reading. Add oil only when the level
is at or below the ADD or MIN mark. Once A Month
• Inspect the batteries, and clean and
tighten the terminals as required.
• Check the fluid levels of the coolant reser- voir, brake master cylinder, and automatic
transmission (if equipped), and add as
needed.
At Each Oil Change
• Change the engine oil filter.
• Inspect the exhaust system.
• Inspect engine air filter.
• Check the coolant level, hoses, and clamps.
• Inspect front end, and lubricate — If equipped with serviceable fittings.
• Lube the front drive shaft fitting (4X4 mod- els only).
Inspection and service should also be per-
formed anytime a malfunction is observed or
suspected. Retain all receipts.
Oil Change Indicator System —
Cummins Diesel
Your vehicle is equipped with an engine oil
change indicator system. This system will
alert you when it is time to change your
engine oil by displaying the words “Oil
Change Due” in your instrument cluster dis-
play. The oil change reminder will remind the
owner to change the engine oil every
15,000 miles or 500 hours, whichever
comes first, except for the Chassis Cab mod-
els and Pickup models configured with op-
tional B20 capability that are using B20 bio-
diesel, which are 12,500 miles or 400 hours,
whichever comes first. Failure to change the
engine oil per the maintenance schedule can
result in internal engine damage.
Replace the engine oil and oil filter every
15,000 miles (24,000 km) or six months, or
sooner if prompted by the oil change indicator
system. Under no circumstances should oil
change intervals exceed 15,000 miles
(24,000 km) or six months, whichever comes
first.
SERVICING AND MAINTENANCE
178
NOTE:
• Under no circumstances should oil changeintervals exceed 15,000 miles
(24,000 km) or six months or 500 Hours,
whichever comes first.
• Replace the engine oil and oil filter every 12,500 miles (20 000 km) when running
B20 fuel (Chassis Cab Only).
If Chassis Cab models and Pickup models
configured with optional B20 capability are
operated with greater than 5% levels of bio-
diesel, the oil change interval must not ex-
ceed 12,500 miles (20 000 km) under any
circumstances. See the Fuel Requirements
section for more information regarding opera-
tion of Chassis Cab models and Pickup mod-
els configured for use with biodiesel blend
(B6-B20) fuel meeting ASTM specification
D-7467.Perform Service Indicator —
Cummins Diesel
Your vehicle will require emissions mainte-
nance at a set interval. To help remind you
when this maintenance is due, the instru-
ment cluster will display “Perform Service”.
When the “Perform Service” message is dis-
played on the instrument cluster it is neces-
sary to have the emissions maintenance per-
formed. Emissions maintenance may include
replacing the Closed Crankcase Ventilation
(CCV) filter element. The procedure for clear-
ing and resetting the “Perform Service” indi-
cator message is located in the appropriate
Service Information.
179
Maintenance Plan — Cummins Diesel Engine
Mileage or time passed (whichever comes first):7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change engine oil every 15,000 miles
(24 000 km) or six months or 500 Hours or
sooner if prompted by the oil change indica-
tor system, whichever comes first. ** XXXXXXXXXXXXXXXXX X XX
Additional Inspections
Check the Diesel Exhaust Fluid (DEF) tank,
refill if necessary. XXXXXXXXXXXXXXXXX X XX
Rotate the tires. X X X X X X X XXXXXXXXXX X XX
Lubricate front drive shaft fitting (4x4). X X X X X X X XXXXXXXXXX X XX
Inspect front end, and lubricate — If
equipped with serviceable fittings. XXXXXXXXXXXXXXXXX X XX
Inspect engine air filter, replace if necessary.
**** XX XX X X XX X X
Inspect the front suspension, tie rod ends and
boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end
play; replace if necessary. XX XX X X XX X X
Inspect the brake linings. XXX XX X
Inspect and adjust parking brake. XXX XX X
Inspect drive belt; replace as necessary. XXX XX X
SERVICING AND MAINTENANCE
180
Mileage or time passed (whichever comes first):7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Inspect wheel bearings. XX XX X
Additional Maintenance
Replace cabin air filter. XXX XX X
Replace engine fuel filter element. X X X X X X X X X X
Replace chassis mounted fuel filter element. X X X X X X X X X X
Inspect the front and rear axle surfaces. If
gear oil leakage is suspected, check the fluid
level. If using your vehicle for police, taxi,
fleet, off-road or frequent trailer towing
change the axle fluid. *
Inspect the transfer case fluid (4x4), change
for any of the following: police, taxi, fleet, or
frequent trailer towing. XX XX X
Change the transfer case fluid (4x4). XX
Change automatic transmission fluid
(AS69RC transmission only). XX XX X
Change the automatic transmission fluid and
sump filter (AS69RC transmission only). XX
Change automatic transmission fluid and fil-
ter(s) if using your vehicle for any of the fol-
lowing: police, fleet, or frequent trailer towing
(68RFE transmission only). XX
181
Mileage or time passed (whichever comes first):7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change automatic transmission fluid and fil-
ter(s). X
Change the manual transmission fluid if using
your vehicle for any of the following: police,
fleet, or frequent trailer towing. XX
Replace Crankcase Ventilation Filter (CCV). X X
Flush and replace power steering fluid. X
Flush and replace engine coolant. *** X
Adjust valve lash clearance. X
Inspection and service should also be per-
formed anytime a malfunction is observed or
suspected. Retain all receipts.
* Inspect the front and rear axle surfaces
every 20,000 miles (32,000 km). If gear oil
leakage is suspected, check the fluid level.
If using your vehicle for police, taxi, fleet,
off-road or frequent trailer towing change
the axle fluid every 20,000 miles
(32,000 km).** Under no circumstances should oil
change intervals exceed 15,000 miles
(24 000 km) or six months or 500 Hours,
whichever comes first.
*** The manufacturer highly recommends
that all cooling system service, mainte-
nance, and repairs be performed by your
local authorized dealer.
**** Under no circumstances should the
air cleaner filter element exceed
30,000 miles (48,000 km) or 24 months,
whichever comes first.SERVICING AND MAINTENANCE
182
Security Alarm..............63
Service ..................154
Tire Pressure Monitoring
(TPMS) ................65, 72
Turn Signal ..........34, 68, 118
Warning (Instrument
Cluster Description) ........63, 68
Loading Vehicle Tires ...................196
Low Tire Pressure System ..........72
Lug Nuts ............163, 210, 211
Maintenance Plan ..............180
Maintenance Schedule . . . .174, 178, 180
Malfunction Indicator Light (Check Engine) ...............63
Manual, Service ...............286
Memory Feature (Memory Seat) ......21
Memory Seat ..................21
Memory Seats And Radio ..........21
Mirrors .....................30
Memory ..................21
Monitor, Tire Pressure System .......72
Mopar .....................219
Mopar Accessories .............219
Multi-Function Control Lever ........32Navigation
...........259, 261, 262
Navigation System (Uconnect GPS) . . .136
New Vehicle Break-In Period .......127
Occupant Restraints ...........76, 77
Oil Change Indicator ............178
Oil, Engine ..............214, 216
Capacity .................213
Filter ................214, 216
Pressure Warning Light .........63
Oil Pressure Light ...............63
Onboard Diagnostic System .........69
Operating Precautions ............69
Overheating, Engine ............166
Owner's Manual (Operator Manual) . . .286
Panic Alarm ..................15
ParkSense System, Rear ..........136
Passive Entry .................19
Pedals, Adjustable ..............29
Perform Service Indicator, Reset .....179
Personalized Menu Bar ...........241
Pets ......................115
Phone,
Hands-Free (Uconnect) ......264
Phone (Pairing) ...............266
Phone (Uconnect) ..............264
Placard, Tire And Loading Information .196 Power
Distribution Center (Fuses) ......155
Outlet (Auxiliary
Electrical Outlet) ..........49, 51
Power Steering Fluid ............216
Pregnant Women And Seat Belts ......85
Radial Ply Tires ...............201
Radio Presets ........225, 228, 233, 242
Radio 3.0 ...................224
Radio Frequency General Information ......15, 17, 21
Radio Operation ...............232
Radio Screens ................238
Radio (Sound Systems) ..........232
Rain Sensitive Wiper System ........35
Rear ParkSense System ..........136
Rear Seat, Folding ..............21
Recreational Towing ............147
Shifting Into Transfer Case
Neutral (N) ...............148
Shifting Out Of Transfer Case
Neutral (N) ...............150
Release, Hood .................44
Reminder, Seat Belt .............78
Remote Keyless Entry ............15
INDEX
292