the end of the lug wrench to pull the caps off.
The wheel skin can now be removed.
CAUTION!
• Use a pulling motion to remove the hubcap. Do not use a twisting motion when
removing the hub cap, damage to the
hub cap; finish may occur.
• The rear hub caps on the dual rear wheel
has two pull off notches. Make sure that
the hook of the jack handle driver is
located squarely in the cap notch before
attempting to pull off.
You must use the flat end of the lug wrench to
pull off the wheel skins. Locate the hub cap
pull notches (2 notches on each cap). Insert
the flat tip completely and using a back and
forth motion, loosen the wheel skin. Repeat
this procedure around the tire until the skin
pops off.
Replace the wheel skins first using a rubber
mallet. When replacing the hub caps, tilt the
cap retainer over the lug nut bolt circle and strike the high side down with a rubber mal-
let. Be sure that the hub caps and wheel
skins are firmly seated around the wheel.JUMP STARTING
If your vehicle has a discharged battery, it can
be jump started using a set of jumper cables
and a battery in another vehicle, or by using a
portable battery booster pack. Jump starting
can be dangerous if done improperly, so
please follow the procedures in this section
carefully.
WARNING!
Do not attempt jump starting if the battery
is frozen. It could rupture or explode and
cause personal injury.
CAUTION!
Do not use a portable battery booster pack
or any other booster source with a system
voltage greater than 12 Volts or damage to
the battery, starter motor, alternator or
electrical system may occur.NOTE:
When using a portable battery booster pack,
follow the manufacturer's operating instruc-
tions and precautions.
Preparations For Jump Start
The battery in your vehicle is located in the
front of the engine compartment, behind the
left headlight assembly.
Positive Jumping Location
IN CASE OF EMERGENCY
218
WARNING!
You or others can be badly burned by hot
engine coolant (antifreeze) or steam from
your radiator. If you see or hear steam
coming from under the hood, do not open
the hood until the radiator has had time to
cool. Never try to open a cooling system
pressure cap when the radiator or coolant
bottle is hot.
CAUTION!
Driving with a hot cooling system could
damage your vehicle. If the temperature
gauge reads HOT (H), pull over and stop
the vehicle. Idle the vehicle with the air
conditioner turned off until the pointer
drops back into the normal range. If the
pointer remains on HOT (H), and you hear
continuous chimes, turn the engine off
immediately and call for service.
GEAR SELECTOR OVERRIDE —
6-SPEED TRANSMISSION
If a malfunction occurs and the gear selector
cannot be moved out of the PARK position,
you can use one of the following procedures
to temporarily move the gear selector.
Column Gear Selector — If
Equipped
1. Turn the engine OFF.
2. Firmly apply the parking brake.
3. Tilt the steering wheel to the full upposition.
4. Press and maintain firm pressure on the brake pedal.
5. Insert a screwdriver or similar tool into the access port (ringed circle) on the bottom
of the steering column, and push and hold
the override release lever up. 6. Move the gear selector to the NEUTRAL
position.
7. The vehicle may then be started in NEUTRAL.
Shift Lock Manual Override Access Port
221
2. Rotate the Manual Park Release leverforward to its original position, until the
locking tab snaps into place to secure the
lever.
3. Pull gently on the tether strap to confirm that the lever is locked in its stowed
position.
4. Re-install the access cover.
FREEING A STUCK VEHICLE
If your vehicle becomes stuck in mud, sand,
or snow, it can often be moved using a rock-
ing motion. Turn the steering wheel right and
left to clear the area around the front wheels.
Then shift back and forth between DRIVE
and REVERSE (with automatic transmission)
or SECOND GEAR and REVERSE (with
manual transmission), while gently pressing
the accelerator. Use the least amount of ac-
celerator pedal pressure that will maintain
the rocking motion, without spinning the
wheels or racing the engine. NOTE:
For trucks equipped with 8-speed automatic
transmission: Shifts between DRIVE and RE-
VERSE can only be achieved at wheel speeds
of 5 mph (8 km/h) or less. Whenever the
transmission remains in NEUTRAL for more
than two seconds, you must press the brake
pedal to engage DRIVE or REVERSE.
NOTE:
Push the "ESC Off" switch, to place the Elec-
tronic Stability Control (ESC) system in "Par-
tial Off" mode, before rocking the vehicle.
Refer to “Electronic Brake Control” in
“Safety” in the Owner’s Manual for further
information. Once the vehicle has been
freed, push the "ESC Off" switch again to
restore "ESC On" mode.
WARNING!
Fast spinning tires can be dangerous.
Forces generated by excessive wheel
speeds may cause damage, or even failure,
of the axle and tires. A tire could explode
and injure someone. Do not spin your
vehicle's wheels faster than 30 mph
(48 km/h) or for longer than 30 seconds
continuously without stopping when you
WARNING!
are stuck and do not let anyone near a
spinning wheel, no matter what the speed.
CAUTION!
• Racing the engine or spinning the
wheels may lead to transmission over-
heating and failure. Allow the engine to
idle with the transmission in NEUTRAL
for at least one minute after every five
rocking-motion cycles. This will mini-
mize overheating and reduce the risk of
clutch or transmission failure during
prolonged efforts to free a stuck vehicle.
• When “rocking” a stuck vehicle by shift- ing between DRIVE/2nd gear and RE-
VERSE, do not spin the wheels faster
than 15 mph (24 km/h), or drivetrain
damage may result.
• Revving the engine or spinning the wheels too fast may lead to transmission
overheating and failure. It can also dam-
age the tires. Do not spin the wheels
above 30 mph (48 km/h) while in gear
(no transmission shifting occurring).
IN CASE OF EMERGENCY
224
TOWING A DISABLED VEHICLE
This section describes procedures for towing
a disabled vehicle using a commercial towing
service. If the transmission and drivetrain are
operable, disabled vehicles may also be
towed as described under “Recreational Tow-
ing” in the “Starting And Operating” section.NOTE:
Vehicles equipped with air suspension must
be placed in Transport mode, before tying
them down (from the body) on a trailer or
flatbed truck. Refer to "Air Suspension" in
"Starting And Operating" for more informa-
tion. If the vehicle cannot be placed in Trans-
port mode (for example, engine will not run),
tie-downs must be fastened to the axles (not
to the body). Failure to follow these instruc-
tions may cause fault codes to be set and/or
cause loss of proper tie-down tension.
Towing Condition Wheels OFF The Ground
2WD Models4WD Models
Flat Tow NONE If transmission is operable:
• Transmission in NEUTRAL
• 30 mph (48 km/h) max
• 15 miles (24 km) maxdistance •
Auto Transmission in PARK
• Manual Transmission in gear
(NOT NEUTRAL)
• Transfer Case in NEUTRAL
• Tow in FORWARDdirection
Wheel Lift Or Dolly Tow Front
NOT ALLOWED
Rear OK
NOT ALLOWED
Flatbed ALL
BEST METHOD BEST METHOD
CAUTION!
• Do not use sling type equipment when
towing. Vehicle damage may occur.
CAUTION!
•When securing the vehicle to a flat bed
truck, do not attach to front or rear sus-
CAUTION!
pension components. Damage to your ve-
hicle may result from improper towing.
225
Two-Wheel Drive Models
The manufacturer recommends towing your
vehicle with all four wheelsOFFthe ground
using a flatbed.
If flatbed equipment is not available, and the
transmission is operable, the vehicle may be
towed (with rear wheels on the ground) under
the following conditions:
• The transmission must be in NEUTRAL. Refer to "Manual Park Release" in this sec-
tion for instructions on shifting the
8–speed transmission to NEUTRAL when
the engine is OFF.
• The towing speed must not exceed 30 mph (48 km/h).
• The towing distance must not exceed 15 miles (24 km) for 6–speed transmis-
sion, or 30 miles (48 km) for 8–speed
transmission.
If the transmission is not operable, or the
vehicle must be towed faster than 30 mph
(48 km/h) or farther than 15 miles (24 km)
for 6–speed transmission, or 30 miles
(48 km) for 8–speed transmission, tow with
the rear wheels OFFthe ground. Acceptable methods are to tow the vehicle on a flatbed,
or with the front wheels raised and the rear
wheels on a towing dolly, or (when using a
suitable steering wheel stabilizer to hold the
front wheels in the straight position) with the
rear wheels raised and the front wheels on the
ground.
CAUTION!
Towing this vehicle in violation of the
above requirements can cause severe en-
gine and/or transmission damage. Damage
from improper towing is not covered under
the New Vehicle Limited Warranty.
Four-Wheel Drive Models
The manufacturer recommends towing with
all wheels
OFFthe ground. Acceptable meth-
ods are to tow the vehicle on a flatbed or with
one end of vehicle raised and the opposite
end on a towing dolly.
If flatbed equipment is not available, and the
transfer case is operable, the vehicle may be
towed (in the forward direction, with ALL
wheels on the ground), IFthe transfer case is
in NEUTRAL and the transmission is in PARK (for automatic transmissions) or in gear (NOT
in NEUTRAL, for manual transmissions). Re-
fer to “Recreational Towing” in “Starting And
Operating” for further information and de-
tailed instructions.
CAUTION!
• Front or rear wheel lifts must not be used
(if the remaining wheels are on the
ground). Internal damage to the trans-
mission or transfer case will occur if a
front or rear wheel lift is used when
towing.
• Towing this vehicle in violation of the
above requirements can cause severe
transmission and/or transfer case dam-
age. Damage from improper towing is
not covered under the New Vehicle Lim-
ited Warranty.
IN CASE OF EMERGENCY
226
SERVICING AND MAINTENANCE
SCHEDULED SERVICING —
GASOLINE ENGINE.............230
Maintenance Plan — Gasoline Engine. .231
Heavy Duty Use Of The Vehicle ......234
SCHEDULED SERVICING —
1500 3.0L DIESEL ENGINE........234
Maintenance Plan — Diesel Fuel Up To
B5 Biodiesel (1500 Diesel) ........235
Additional Maintenance — B6 To
B20 Biodiesel (1500 Diesel) .......237
SCHEDULED MAINTENANCE —
6.7L CUMMINS DIESEL ENGINE .....237
Oil Change Indicator System —
Cummins Diesel...............238
Perform Service Indicator —
Cummins Diesel ..............239
Maintenance Plan — Cummins Diesel
Engine .....................239
ENGINE COMPARTMENT .........243
3.6L Engine.................243
5.7L Engine .................244
6.4L Engine .................245
3.0L Diesel Engine .............246
6.7L Diesel Engine — Six-Speed 68RFE
(2500/3500 Models) ............247
6.7L Diesel Engine — Six-Speed AS69RC
HD (3500/Chassis Cab Models) .....248
DEALER SERVICE — 3.0L DIESEL . . . .249
Engine Air Cleaner Filter.........249
Draining Fuel/Water Separator Filter . .249
Underbody Mounted Fuel Filter
Replacement .................250
Priming If The Engine Has Run Out Of
Fuel ......................251
DEALER SERVICE — 6.7L DIESEL
ENGINE ................... .252
Engine Air Cleaner Filter.........252Draining Fuel/Water Separator Filter . .253
Engine Mounted Fuel Filter
Replacement
.................254
Underbody Mounted Fuel Filter
Replacement .................255
Priming If The Engine Has Run Out Of
Fuel ......................256
HOISTING ................. .257
TIRES .................... .257
Tire Safety Information..........257
Tires — General Information .......264
Tire Types ...................268
Spare Tires — If Equipped .........269
Wheel And Wheel Trim Care .......271
DEPARTMENT OF TRANSPORTATION
UNIFORM TIRE QUALITY GRADES . . . .272
Treadwear...................272
Traction Grades ...............273
Temperature Grades .............273
SERVICING AND MAINTENANCE
229
Mileage or time passed (whichever comes first):7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Inspect the front suspension, tie rod ends and
boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end
play; replace if necessary. XX XX X X XX X X
Inspect the brake linings. XXX XX X
Inspect and adjust parking brake. XXX XX X
Inspect drive belt; replace as necessary. XXX XX X
Inspect wheel bearings. XX XX X
Additional Maintenance
Replace cabin air filter. XXX XX X
Replace engine fuel filter element. X X X X X X X X X X
Replace chassis mounted fuel filter element. X X X X X X X X X X
Inspect the front and rear axle surfaces. If
gear oil leakage is suspected, check the fluid
level. If using your vehicle for police, taxi,
fleet, off-road or frequent trailer towing
change the axle fluid. *
Inspect the transfer case fluid (4x4), change
for any of the following: police, taxi, fleet, or
frequent trailer towing. XX XX X
Change the transfer case fluid (4x4). XX
SERVICING AND MAINTENANCE
240
Radial Ply Tires
WARNING!
Combining radial ply tires with other types
of tires on your vehicle will cause your
vehicle to handle poorly. The instability
could cause a collision. Always use radial
ply tires in sets of four. Never combine
them with other types of tires.
Tire Repair
If your tire becomes damaged, it may be
repaired if it meets the following criteria:
• The tire has not been driven on when flat.
• The damage is only on the tread section of your tire (sidewall damage is not repair-
able).
• The puncture is no greater thana¼ofan inch (6 mm).
Consult an authorized tire dealer for tire re-
pairs and additional information. Damaged Run Flat tires, or Run Flat tires that
have experienced a loss of pressure should be
replaced immediately with another Run Flat
tire of identical size and service description
(Load Index and Speed Symbol).
Run Flat Tires — If Equipped
Run Flat tires allow you the capability to drive
50 miles (80 km) at 50 mph (80 km/h) after
a rapid loss of inflation pressure. This rapid
loss of inflation is referred to as the Run Flat
mode. A Run Flat mode occurs when the tire
inflation pressure is of/or below 14 psi
(96 kPa). Once a Run Flat tire reaches the
run flat mode it has limited driving capabili-
ties and needs to be replaced immediately. A
Run Flat tire is not repairable.
It is not recommended driving a vehicle
loaded at full capacity or to tow a trailer while
a tire is in the run flat mode.
See the tire pressure monitoring section for
more information.
Tire Spinning
When stuck in mud, sand, snow, or ice con-
ditions, do not spin your vehicle's wheels
above 30 mph (48 km/h) or for longer than
30 seconds continuously without stopping.
Refer to “Freeing A Stuck Vehicle” in “In
Case Of Emergency” for further information.
WARNING!
Fast spinning tires can be dangerous.
Forces generated by excessive wheel
speeds may cause tire damage or failure. A
tire could explode and injure someone. Do
not spin your vehicle's wheels faster than
30 mph (48 km/h) for more than 30 sec-
onds continuously when you are stuck,
and do not let anyone near a spinning
wheel, no matter what the speed.
SERVICING AND MAINTENANCE
266