2. Insert the fuel nozzle fully into the fillerpipe – the nozzle opens and holds the
flapper door while refueling.
3. Fill the vehicle with fuel – when the fuel nozzle “clicks” or shuts off the fuel tank is
full.
4. Remove the fuel nozzle and close the fuel door.
Emergency Fuel Can Refueling
Most fuel cans will not open the flapper door.
A funnel is provided to open the flapper door
to allow emergency refueling with a fuel can.
1. Retrieve fuel funnel from the jack kit located under the front passenger seat.
2. Insert funnel into same filler pipe opening as the fuel nozzle.
NOTE:
Ensure funnel is inserted fully to hold
flapper door open.
3. Pour fuel into funnel opening. 4. Remove funnel from filler pipe, clean off
prior to putting back in the jack kit.
WARNING!
• Never have any smoking materials lit inor near the vehicle when the fuel door is
open or the tank is being filled.
• Never add fuel when the engine is run-
ning. This is in violation of most state
and federal fire regulations and may
cause the “Malfunction Indicator Light”
to turn on.
• A fire may result if fuel is pumped into a
portable container that is inside of a
vehicle. You could be burned. Always
place fuel containers on the ground
while filling.
CAUTION!
To avoid fuel spillage and overfilling, do
not “top off” the fuel tank after filling.
Fill Locations And Funnel Useage
1 — Diesel Exhaust Fluid (DEF) Fill
Location
2 — Diesel Fuel Fill Location
3 — Emergency Diesel Fuel Fill Funnel
187
Adding Diesel Exhaust Fluid
The DEF gauge (located on the instrument
cluster) will display the level of DEF remain-
ing in the tank. Refer to “Instrument Cluster”
and “Instrument Cluster Descriptions” in
“Getting To Know Your Instrument Panel” for
further information.
NOTE:
• Driving conditions (altitude, vehicle speed,load, etc.) will effect the amount of DEF
that is used in your vehicle.
• Another factor is that outside temperature can affect DEF consumption. In cold con-
ditions, 12° F (-11° C) and below, the DEF
gauge needle can stay on a fixed position
and may not move for extended periods of
time. This is a normal function of the sys-
tem.
• There is an electric heater inside the DEF tank that automatically works when neces-
sary. And if the DEF supply does freeze, the
truck will operate normally until it thaws. DEF Fill Procedure
NOTE:
Refer to “Fluids And Lubricants” in “Techni-
cal Specifications” for the correct fluid type.
1. Remove cap from DEF tank (located on
drivers side of the vehicle or in fuel door). 2. Insert DEF fill adapter/nozzle into DEF
tank filler neck.
NOTE: • The DEF gauge may take up to five seconds to update after adding a gallon
or more of Diesel Exhaust Fluid (DEF)
to the DEF tank. If you have a fault
related to the DEF system, the gauge
may not update to the new level. See
your authorized dealer for service.
• The DEF gauge may also not immedi- ately update after a refill if the tempera-
ture of the DEF fluid is below 12F
(-11C). The DEF line heater will possi-
bly warm up the DEF fluid and allow the
gauge to update after a period of run
time. Under very cold conditions, it is
possible that the gauge may not reflect
the new fill level for several drives.
CAUTION!
•To avoid DEF spillage, and possible dam-
age to the DEF tank from overfilling, do
not “top off” the DEF tank after filling.
Fill Locations
1 — Diesel Exhaust Fluid (DEF) Fill
Location
2 — Diesel Fuel Fill Location
189
CAUTION!
• DO NOT OVERFILL. DEF will freeze be-low 12ºF (-11ºC). The DEF system is
designed to work in temperatures below
the DEF freezing point, however, if the
tank is overfilled and freezes, the system
could be damaged.
• When DEF is spilled, clean the area immediately with water and use an ab-
sorbent material to soak up the spills on
the ground.
• Do not attempt to start your engine if DEF is accidentally added to the diesel
fuel tank as it can result in severe dam-
age to your engine, including but not
limited to failure of the fuel pump and
injectors.
CAUTION!
• Never add anything other than DEF tothe tank – especially any form of hydro-
carbon such as diesel fuel, fuel system
additives, gasoline, or any other
petroleum-based product. Even a very
small amount of these, less than
100 parts per million or less than 1 oz.
per 78 gallons (295 liters) will contami-
nate the entire DEF system and will
require replacement. If owners use a
container, funnel or nozzle when refilling
the tank, it should either be new or one
that is has only been used for adding
DEF. Mopar provides an attachable
nozzle with its DEF for this purpose.
3. Stop filling the DEF tank immediately when any of the following happen: DEF
stops flowing from the fill bottle into the
DEF tank, DEF splashes out the filler
neck, or a DEF pump nozzle automatically
shuts off.
4. Reinstall cap onto DEF tank. Filling The Def Tank In Cold Climates
Since DEF will begin to freeze at 12°F
(-11°C), your vehicle is equipped with an
automatic DEF heating system. This allows
the DEF injection system to operate properly
at temperatures below 12°F (-11°C). If your
vehicle is not in operation for an extended
period of time with temperatures below 12°F
(-11°C), the DEF in the tank may freeze. If
the tank is overfilled and freezes, it could be
damaged. Therefore, do not overfill the DEF
tank.
Extra care should be taken when filling with
portable containers to avoid overfilling. Note
the level of the DEF gauge in your instrument
cluster. You may safely add a maximum of
2 gallons (7.5 Liters) of DEF from portable
containers when your DEF gauge is reading ½
full.
STARTING AND OPERATING
190
CavityCartridge Fuse Micro Fuse Description
F07 40 Amp Green – Starter Solenoid
F08 20 Amp Blue (1500 LD/
Cummins Diesel) –
Emissions Diesel – If Equipped
F09 40 Amp Green (Special
Services Vehicle & Cum- mins Diesel) –
Diesel Fuel Heater – If Equipped
F10 40 Amp Green –Body Controller / Exterior Lighting #2
F10 50 Amp Red –Body Controller / Exterior Lighting #2 – If Equipped with
Stop/Start
F11 30 Amp Pink –Integrated Trailer Brake Module – If Equipped
F12 40 Amp Green –Body Controller #3 / Power Locks
F13 40 Amp Green – Blower Motor
F14 40 Amp Green –Body Controller #4 / Interior Lighting
F16 30 Amp Pink –Smart Bar – If Equipped
F19 20 Amp Blue (1500 LD
Diesel)
30 Amp Pink (Cummins Diesel) –
SCR – If Equipped
F20 30 Amp Pink –Passenger Door Module
F21 30 Amp Pink –Drive Train Control Module
F22 20 Amp Blue
30 Amp Pink (Cummins Diesel) –
Engine Control Module
F23 30 Amp Pink –Body Controller #1 / Interior Lighting
F24 30 Amp Pink –Driver Door Module
IN CASE OF EMERGENCY
204
CavityCartridge Fuse Micro Fuse Description
F25 30 Amp Pink – Front Wiper
F26 30 Amp Pink –Antilock Brakes / Stability Control Module / Valves
F28 20 Amp Blue –Trailer Tow Backup Lights – If Equipped
F29 20 Amp Blue –Trailer Tow Parking Lights – If Equipped
F30 30 Amp Pink –Trailer Tow Receptacle
F31 30 Amp Pink (1500 LD
Diesel) –
Urea Heater Control – If Equipped
F32 –– Spare Fuse
F33 20 Amp Blue –Special Services Vehicle Only
F34 30 Amp Pink –Vehicle System Interface Module #2 – If Equipped
F35 30 Amp Pink –Sunroof – If Equipped
F36 30 Amp Pink –Rear Defroster – If Equipped
F37 30 Amp Pink –Cummins Diesel Fuel Heater #2 – If Equipped
F38 30 Amp Pink –Power Inverter 115V AC – If Equipped
F39 20 Amp Blue –Power Outlet – Special Services Only
F41 –10 Amp Red Active Grill Shutter – If Equipped
F42 –20 Amp Yellow Horn
F44 –10 Amp Red Diagnostic Port
F46 –10 Amp Red Upfitter – If Equipped
F49 –10 Amp Red Instrument Panel Cluster (Except Fleet Vehicles)
F50 –20 Amp Yellow Air Suspension Control Module – If Equipped
F51 –10 Amp Red Ignition Node Module / Keyless Ignition (Instrument
Panel Cluster – Fleet Vehicles Only)
205
CavityCartridge Fuse Micro Fuse Description
F52 –5 Amp Tan Battery Sensor
F53 –20 Amp Yellow Trailer Tow – Left Turn/Stop Lights
F54 –20 Amp Yellow Adjustable Pedals
F56 –15 Amp Blue Additional Diesel Content – If Equipped
F57 –20 Amp Yellow Transmission
F58 –20 Amp Yellow Spare Fuse
F59 –10 Amp Red SCR Relay – If Equipped
F60 –15 Amp Blue Underhood Lamp
F61 –10 Amp Red (1500 LD Die-
sel & Cummins Diesel) PM Sensor – If Equipped
F62 –10 Amp Red Air Conditioning Clutch
F63 –20 Amp Yellow Ignition Coils (Gas), Urea Heater (Cummins Diesel)
F64 –25 Amp Clear Fuel Injectors / Powertrain
F65 –– Spare Fuse
F66 –10 Amp Red Sunroof / Passenger Window Switches / Rain Sensor
F67 –10 Amp Red CD / DVD / Bluetooth Hands-free Module – If Equipped
F69 –15 Amp Blue Mod SCR 12V (Cummins Diesel) – If Equipped
F70 –30 Amp Green Fuel Pump Motor
F71 –25 Amp Clear Amplifier
F72 –10 Amp Red PCM – If Equipped
F73 –20 Amp Yellow Fuel Transfer Pump (HD Only) – If Equipped
F74 –20 Amp Yellow (Gas Engine
& 1500 LD Diesel) Brake Vacuum Pump Gas/Diesel – If Equipped
IN CASE OF EMERGENCY
206
NOTE:
The positive battery post may be covered with
a protective cap if equipped. Lift up on the
cap to gain access to the positive battery
post. Do not jump off fuses. Only jump di-
rectly off positive post which has a positive
(+)symbol on or around the post.
WARNING!
• Take care to avoid the radiator cooling
fan whenever the hood is raised. It can
start anytime the ignition switch is ON.
You can be injured by moving fan blades.
• Remove any metal jewelry such as rings,
watch bands and bracelets that could
make an inadvertent electrical contact.
You could be seriously injured.
• Batteries contain sulfuric acid that can
burn your skin or eyes and generate
hydrogen gas which is flammable and
explosive. Keep open flames or sparks
away from the battery.
1. Apply the parking brake, shift the auto- matic transmission into PARK and turn
the ignition to LOCK. 2. Turn off the heater, radio, and all unnec-
essary electrical accessories.
3. If using another vehicle to jump start the battery, park the vehicle within the jumper
cables reach, apply the parking brake and
make sure the ignition is OFF.
WARNING!
Do not allow vehicles to touch each other
as this could establish a ground connec-
tion and personal injury could result.
Jump Starting Procedure
WARNING!
Failure to follow this jump starting proce-
dure could result in personal injury or
property damage due to battery explosion.
CAUTION!
Failure to follow these procedures could
result in damage to the charging system of
the booster vehicle or the discharged ve-
hicle.
Connecting The Jumper Cables
1. Connect the positive (+)end of the jumper
cable to the positive (+)post of the dis-
charged vehicle.
NOTE:
Do not jump off fuses. Only jump directly off
positive post.
2. Connect the opposite end of the positive (+) jumper cable to the positive (+)post of
the booster battery.
3. Connect the negative (-)end of the jumper
cable to the negative (-)post of the
booster battery.
4. Connect the opposite end of the negative (-)jumper cable to a good engine ground
(exposed metal part of the discharged
vehicle’s engine) away from the battery
and the fuel injection system.
WARNING!
Do not connect the jumper cable to the
negative (-) post of the discharged battery.
The resulting electrical spark could cause
the battery to explode and could result in
219
SERVICING AND MAINTENANCE
SCHEDULED SERVICING —
GASOLINE ENGINE.............230
Maintenance Plan — Gasoline Engine. .231
Heavy Duty Use Of The Vehicle ......234
SCHEDULED SERVICING —
1500 3.0L DIESEL ENGINE........234
Maintenance Plan — Diesel Fuel Up To
B5 Biodiesel (1500 Diesel) ........235
Additional Maintenance — B6 To
B20 Biodiesel (1500 Diesel) .......237
SCHEDULED MAINTENANCE —
6.7L CUMMINS DIESEL ENGINE .....237
Oil Change Indicator System —
Cummins Diesel...............238
Perform Service Indicator —
Cummins Diesel ..............239
Maintenance Plan — Cummins Diesel
Engine .....................239
ENGINE COMPARTMENT .........243
3.6L Engine.................243
5.7L Engine .................244
6.4L Engine .................245
3.0L Diesel Engine .............246
6.7L Diesel Engine — Six-Speed 68RFE
(2500/3500 Models) ............247
6.7L Diesel Engine — Six-Speed AS69RC
HD (3500/Chassis Cab Models) .....248
DEALER SERVICE — 3.0L DIESEL . . . .249
Engine Air Cleaner Filter.........249
Draining Fuel/Water Separator Filter . .249
Underbody Mounted Fuel Filter
Replacement .................250
Priming If The Engine Has Run Out Of
Fuel ......................251
DEALER SERVICE — 6.7L DIESEL
ENGINE ................... .252
Engine Air Cleaner Filter.........252Draining Fuel/Water Separator Filter . .253
Engine Mounted Fuel Filter
Replacement
.................254
Underbody Mounted Fuel Filter
Replacement .................255
Priming If The Engine Has Run Out Of
Fuel ......................256
HOISTING ................. .257
TIRES .................... .257
Tire Safety Information..........257
Tires — General Information .......264
Tire Types ...................268
Spare Tires — If Equipped .........269
Wheel And Wheel Trim Care .......271
DEPARTMENT OF TRANSPORTATION
UNIFORM TIRE QUALITY GRADES . . . .272
Treadwear...................272
Traction Grades ...............273
Temperature Grades .............273
SERVICING AND MAINTENANCE
229