SERVICING AND MAINTENANCE
SCHEDULED SERVICING —
GASOLINE ENGINE.............230
Maintenance Plan — Gasoline Engine. .231
Heavy Duty Use Of The Vehicle ......234
SCHEDULED SERVICING —
1500 3.0L DIESEL ENGINE........234
Maintenance Plan — Diesel Fuel Up To
B5 Biodiesel (1500 Diesel) ........235
Additional Maintenance — B6 To
B20 Biodiesel (1500 Diesel) .......237
SCHEDULED MAINTENANCE —
6.7L CUMMINS DIESEL ENGINE .....237
Oil Change Indicator System —
Cummins Diesel...............238
Perform Service Indicator —
Cummins Diesel ..............239
Maintenance Plan — Cummins Diesel
Engine .....................239
ENGINE COMPARTMENT .........243
3.6L Engine.................243
5.7L Engine .................244
6.4L Engine .................245
3.0L Diesel Engine .............246
6.7L Diesel Engine — Six-Speed 68RFE
(2500/3500 Models) ............247
6.7L Diesel Engine — Six-Speed AS69RC
HD (3500/Chassis Cab Models) .....248
DEALER SERVICE — 3.0L DIESEL . . . .249
Engine Air Cleaner Filter.........249
Draining Fuel/Water Separator Filter . .249
Underbody Mounted Fuel Filter
Replacement .................250
Priming If The Engine Has Run Out Of
Fuel ......................251
DEALER SERVICE — 6.7L DIESEL
ENGINE ................... .252
Engine Air Cleaner Filter.........252Draining Fuel/Water Separator Filter . .253
Engine Mounted Fuel Filter
Replacement
.................254
Underbody Mounted Fuel Filter
Replacement .................255
Priming If The Engine Has Run Out Of
Fuel ......................256
HOISTING ................. .257
TIRES .................... .257
Tire Safety Information..........257
Tires — General Information .......264
Tire Types ...................268
Spare Tires — If Equipped .........269
Wheel And Wheel Trim Care .......271
DEPARTMENT OF TRANSPORTATION
UNIFORM TIRE QUALITY GRADES . . . .272
Treadwear...................272
Traction Grades ...............273
Temperature Grades .............273
SERVICING AND MAINTENANCE
229
SCHEDULED SERVICING — GASOLINE
ENGINE
Your vehicle is equipped with an automatic
oil change indicator system. The oil change
indicator system will remind you that it is
time to take your vehicle in for scheduled
maintenance.
Based on engine operation conditions, the oil
change indicator message will illuminate.
This means that service is required for your
vehicle. Operating conditions such as fre-
quent short-trips, trailer tow, extremely hot or
cold ambient temperatures, and E85 fuel
usage will influence when the “Oil Change
Required” message is displayed. Severe Op-
erating Conditions can cause the change oil
message to illuminate as early as
3,500 miles (5,600 km) since last reset.
Have your vehicle serviced as soon as pos-
sible, within the next 500 miles (805 km).Your authorized dealer will reset the oil
change indicator message after completing
the scheduled oil change. If a scheduled oil
change is performed by someone other than
your authorized dealer, the message can be
reset by referring to the steps described un-
der “Instrument Cluster Display” in “Getting
To Know Your Instrument Panel”.
1500 Models Only
NOTE:
Under no circumstances should oil change
intervals exceed 10,000 miles (16,000 km),
twelve months or 350 hours of engine run
time, whichever comes first. The 350 hours
of engine run or idle time is generally only a
concern for fleet customers.
2500 – 3500 Models Only
NOTE:
Under no circumstances should oil change
intervals exceed 8,000 miles (13,000 km),
twelve months or 350 hours of engine run
time, whichever comes first. The 350 hours
of engine run or idle time is generally only a
concern for fleet customers. Severe Duty All Models
NOTE:
Change Engine Oil at 4,000 miles
(6,500 km) or 350 hours of engine run time
if the vehicle is operated in a dusty and off
road environment or is operated predomi-
nantly at idle, or only very low engine RPM’s.
This type of vehicle use is considered Severe
Duty.
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check tire pressure and look for unusual
wear or damage. Rotate tires at the first
sign of irregular wear, even if it occurs
before the oil indicator system turns on.
• Check the fluid levels of the coolant reser- voir, brake master cylinder, power steering
(2500/3500 Models Only) and automatic
transmission (six-speed only) and fill as
needed
• Check function of all interior and exterior lights
SERVICING AND MAINTENANCE
230
WARNING!
• You can be badly injured working on oraround a motor vehicle. Do only service
work for which you have the knowledge
and the right equipment. If you have any
doubt about your ability to perform a
service job, take your vehicle to a com-
petent mechanic.
• Failure to properly inspect and maintain
your vehicle could result in a component
malfunction and effect vehicle handling
and performance. This could cause an
accident.
Heavy Duty Use Of The Vehicle
Change engine oil at 4,000 miles (6,500 km)
or 350 hours of engine run time if the vehicle
is operated in a dusty and off road environ-
ment or is operated predominately at idle or
only very low engine RPM’s. This type of
vehicle use is considered Severe Duty.
SCHEDULED SERVICING — 1500 3.0L
DIESEL ENGINE
Your vehicle is equipped with an automatic
oil change indicator system. The oil change
indicator system will remind you that it is
time to take your vehicle in for scheduled
maintenance.
Based on engine operation conditions, the oil
change indicator message will illuminate.
This means that service is required for your
vehicle. Operating conditions such as fre-
quent short-trips, trailer tow, extremely hot or
cold ambient temperatures will influence
when the “Oil Change Required” message is
displayed. Severe Operating Conditions will
cause the change oil message to illuminate
more frequently. Have your vehicle serviced
as soon as possible, within the next
500 miles (805 km). Your authorized dealer will reset the oil
change indicator message after completing
the scheduled oil change. If a scheduled oil
change is performed by someone other than
your authorized dealer, the message can be
reset by referring to the steps described un-
der “Instrument Cluster Display” in “Getting
To Know Your Instrument Panel” in your Own-
er’s Manual for further information.
NOTE:
Under no circumstances should oil change
intervals exceed 10,000 miles (16,000 km)
or twelve months, whichever comes first.
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check the tire inflation pressures and look
for unusual wear or damage
• Check the fluid levels of the coolant reser- voir, brake master cylinder, and power
steering, and fill as needed
• Check function of all interior and exterior lights
SERVICING AND MAINTENANCE
234
Mileage or time passed (whichever comes first)10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Inspect the transfer case fluid, change for any of the following:
police, taxi, fleet, or frequent trailer towing. XX
Change transfer case fluid. X
WARNING!
• You can be badly injured working on or
around a motor vehicle. Do only service
work for which you have the knowledge
and the right equipment. If you have any
doubt about your ability to perform a
service job, take your vehicle to a com-
petent mechanic.
• Failure to properly inspect and maintain
your vehicle could result in a component
malfunction and effect vehicle handling
and performance. This could cause an
accident.
Additional Maintenance — B6 To
B20 Biodiesel (1500 Diesel)
NOTE:
• Under no circumstances should oil change
intervals exceed 8,000 miles (12,875 km)
or six months, whichever comes first when
using biodiesel blends greater than 5%
(B5).
• The owner is required to monitor mileage for B6-B20 biodiesel, the automatic oil
change indicator system does not reflect
the use of biofuels.
• Fuel filter change interval is maintained at every second oil change. This is especially
important with biodiesel usage.
SCHEDULED MAINTENANCE — 6.7L
CUMMINS DIESEL ENGINE
CAUTION!
Failure to perform the required mainte-
nance items may result in damage to the
vehicle.
At Each Stop For Fuel
Check the engine oil level at least 30 minutes
after a fully warmed engine is shut off.
Checking the oil level while the vehicle is on
level ground will improve the accuracy of the
oil level reading. Add oil only when the level
is at or below the ADD or MIN mark.
237
Once A Month
• Inspect the batteries, and clean andtighten the terminals as required.
• Check the fluid levels of the coolant reser- voir, brake master cylinder, and automatic
transmission (if equipped), and add as
needed.
At Each Oil Change
• Change the engine oil filter.
• Inspect the exhaust system.
• Inspect engine air filter.
• Check the coolant level, hoses, and clamps.
• Inspect front end, and lubricate — If equipped with serviceable fittings.
• Lube the front drive shaft fitting (4X4 mod- els only).
Inspection and service should also be per-
formed anytime a malfunction is observed or
suspected. Retain all receipts.Oil Change Indicator System —
Cummins Diesel
Your vehicle is equipped with an engine oil
change indicator system. This system will
alert you when it is time to change your
engine oil by displaying the words “Oil
Change Due” in your instrument cluster dis-
play. The oil change reminder will remind the
owner to change the engine oil every
15,000 miles or 500 hours, whichever
comes first, except for the Chassis Cab mod-
els and Pickup models configured with op-
tional B20 capability that are using B20 bio-
diesel, which are 12,500 miles or 400 hours,
whichever comes first. Failure to change the
engine oil per the maintenance schedule can
result in internal engine damage. Replace the engine oil and oil filter every
15,000 miles (24,000 km) or six months, or
sooner if prompted by the oil change indicator
system. Under no circumstances should oil
change intervals exceed 15,000 miles
(24,000 km) or six months, whichever comes
first.
NOTE:
• Under no circumstances should oil change
intervals exceed 15,000 miles
(24,000 km) or six months or 500 Hours,
whichever comes first.
• Replace the engine oil and oil filter every 12,500 miles (20 000 km) when running
B20 fuel (Chassis Cab Only).
If Chassis Cab models and Pickup models
configured with optional B20 capability are
operated with greater than 5% levels of bio-
diesel, the oil change interval must not exceed
12,500 miles (20 000 km) under any circum-
stances. See the Fuel Requirements section
for more information regarding operation of
Chassis Cab models and Pickup models con-
figured for use with biodiesel blend (B6-B20)
fuel meeting ASTM specification D-7467.SERVICING AND MAINTENANCE
238
Perform Service Indicator —
Cummins Diesel
Your vehicle will require emissions mainte-
nance at a set interval. To help remind you
when this maintenance is due, the instru-ment cluster will display “Perform Service”.
When the “Perform Service” message is dis-
played on the instrument cluster it is neces-
sary to have the emissions maintenance per-
formed. Emissions maintenance may include
replacing the Closed Crankcase Ventilation(CCV) filter element. The procedure for clear-
ing and resetting the “Perform Service” indi-
cator message is located in the appropriate
Service Information.
Maintenance Plan — Cummins Diesel Engine
Mileage or time passed (whichever comes first):7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change engine oil every 15,000 miles
(24 000 km) or six months or 500 Hours or
sooner if prompted by the oil change indica-
tor system, whichever comes first. ** XXXXXXXXXXXXXXXXX X XX
Additional Inspections
Check the Diesel Exhaust Fluid (DEF) tank,
refill if necessary. XXXXXXXXXXXXXXXXX X XX
Rotate the tires. X X X X X X X XXXXXXXXXX X XX
Lubricate front drive shaft fitting (4x4). X X X X X X X XXXXXXXXXX X XX
Inspect front end, and lubricate — If
equipped with serviceable fittings. XXXXXXXXXXXXXXXXX X XX
Inspect engine air filter, replace if necessary.
**** XX XX X X XX X X
239
DEALER SERVICE — 3.0L DIESEL
Your authorized dealer has the qualified ser-
vice personnel, special tools, and equipment
to perform all service operations in an expert
manner. Service Manuals are available which
include detailed service information for your
vehicle. Refer to these Service Manuals be-
fore attempting any procedure yourself.
NOTE:
Intentional tampering with emissions control
systems may void your warranty and could
result in civil penalties being assessed
against you.
WARNING!
You can be badly injured working on or
around a motor vehicle. Only do service
work for which you have the knowledge
and the proper equipment. If you have any
doubt about your ability to perform a ser-
vice job, take your vehicle to a competent
mechanic.
Engine Air Cleaner Filter
WARNING!
The air induction system (air cleaner,
hoses, etc.) can provide a measure of pro-
tection in the case of engine backfire. Do
not remove the air induction system (air
cleaner, hoses, etc.) unless such removal
is necessary for repair or maintenance.
Make sure that no one is near the engine
compartment before starting the vehicle
with the air induction system (air cleaner,
hoses, etc.) removed. Failure to do so can
result in serious personal injury.
CAUTION!
All air entering the engine intake must be
filtered. The abrasive particles in unfil-
tered air will cause rapid wear to engine
components.
Refer to the “Maintenance Plan” for the
proper maintenance intervals.
CAUTION!
Many aftermarket performance air filter
elements do not adequately filter the air
entering the engine. Use of such filters can
severely damage your engine.
Draining Fuel/Water Separator
Filter
The fuel filter/water separator filter housing is
located above the rear axle next to the fuel
tank. The best access to this water drain valve
is from under the vehicle.
CAUTION!
• Do not drain the fuel/water separator filter when the engine is running.
• Diesel fuel will damage blacktop paving
surfaces. Drain the filter into an appro-
priate container.
If water is detected in the water separator
while the engine is running, or while the
ignition switch is in the ON position, the
“Water In Fuel Indicator Light” will illumi-
249
nate and an audible chime will be heard. At
this point, you should stop the engine and
drain the water from the filter housing.
CAUTION!
If the “Water In Fuel Indicator Light” re-
mains on, DO NOT START the engine be-
fore you drain water from the fuel filter to
avoid engine damage.
If the “Water In Fuel Indicator Light” comes
on and a single chime is heard while you are
driving, or with the ignition in the ON posi-
tion, there may be a problem with your water
separator wiring or sensor. See your autho-
rized dealer for service.
Upon proper draining of the water from the
fuel filter, the “Water In Fuel Indicator Light”
will remain illuminated for approximately
10 seconds. If the water was drained while
the engine was running, the “Water In Fuel
Indicator Light” may remain on for approxi-
mately three minutes. NOTE:
Care should be taken in disposing of used
fluids from your vehicle. Used fluids, indis-
criminately discarded, can present a problem
to the environment. Contact an authorized
dealer, service station, or government agency
for advice on recycling programs and for
where used fluids and filters can be properly
disposed of in your area.
Drain the fuel/water separator filter when the
“Water In Fuel Indicator Light” is ON. Within
10 minutes of vehicle shutdown, turn the
filter drain valve (located on the bottom of the
filter housing) counterclockwise to drain fuel/
water, then turn the ignition switch to the ON
position, and allow any accumulated water to
drain. Leave the drain valve open until all
water and contaminants have been removed.
When clean fuel is visible, close the drain
valve by turning it clockwise, and turn the
ignition switch to OFF.
If more than two ounces or 60 milliliters of
fuel have been drained, follow the directions
for “Priming If The Engine Has Run Out Of
Fuel.”
Underbody Mounted Fuel Filter
Replacement
NOTE:
Using a fuel filter that does not meet the
manufacturer's filtration and water separat-
ing requirements can severely impact fuel
system life and reliability.
CAUTION!
• Diesel fuel will damage blacktop paving
surfaces. Drain the filter into an appro-
priate container.
• Do not prefill the fuel filter when install-
ing a new fuel filter. There is a possibility
debris could be introduced into the fuel
filter during this action. It is best to
install the filter dry and allow the in-tank
lift pump to prime the fuel system.
1. Turn engine off.
2. Place a drain pan under the fuel filter assembly.
3. Open the water drain valve, and let any accumulated water drain.
4. Close the water drain valve.
SERVICING AND MAINTENANCE
250