tion. At this point the engine Powertrain
Control Module (PCM) will register a fault
code, the instrument panel will display a
MIL light.
CAUTION!
See your authorized dealer, as damage to
the exhaust system could occur soon with
continued operation.
• Exhaust Filter Full — Power Reduced See
Dealer — This message indicates the PCM
has derated the engine to limit the likeli-
hood of permanent damage to the after-
treatment system. If this condition is not
corrected and a dealer service is not per-
formed, extensive exhaust after-treatment
damage can occur. To correct this condition
it will be necessary to have your vehicle
serviced by your local authorized dealer. NOTE:
Failing to follow the oil change indicator,
changing your oil and resetting the oil change
indicator by 0 miles remaining will prevent
the diesel exhaust filter from performing it's
cleaning routine. This will shortly result in a
Malfunction Indicator Light (MIL) and re-
duced engine power. Only an authorized
dealer will be able to correct this condition.
CAUTION!
See your authorized dealer, as damage to
the exhaust system could occur soon with
continued operation.
Diesel Exhaust Fluid (DEF) Warning Mes-
sages
Your vehicle will begin displaying warning
messages when the DEF level reaches a driv-
ing range of approximately 500 miles
(800 km). If the following warning message
sequence is ignored, your vehicle may not
restart unless DEF is added with in the dis-
played mileage shown in the cluster mes-
sage. •
Engine Will Not Restart in XXXX mi DEF Low
Refill Soon — This message will display
when DEF driving range is less than
500 miles, DEF fluid top off is required
with in the displayed mileage. The message
will be displayed in the cluster during ve-
hicle start up with the current allowed mile-
age and accompanied by a single chime.
The remaining mileage can be pulled up
anytime by way of the “Messages” list
within the instrument cluster display.
• Engine Will Not Restart in XXXX mi Refill DEF
— This message will display when DEF
driving range is less than 200 miles. It is
also displayed at 150 miles and 100 miles.
DEF fluid top off is required with in the
displayed mileage. The message will be
displayed in the instrument cluster display
during vehicle start up with an updated
distance mileage, and it will be accompa-
nied by a single chime. Starting at
100 miles, remaining range will be con-
tinuously displayed while operating the ve-
hicle. Chimes will also accompany the 75,
50 and 25 mile remaining distances. The
DEF Low telltale will be on continuously
until DEF fluid is topped off.
GETTING TO KNOW YOUR INSTRUMENT PANEL
68
•Engine Will Not Restart Refill DEF — This
message will display when the DEF driving
range is less than 1 mile, DEF fluid top off
is required or the engine will not restart.
The message will be displayed in the instru-
ment cluster display during vehicle start
up, and it will be accompanied by a single
chime. The DEF Low telltale will be illumi-
nated continuously until DEF fluid tank is
filled with a minimum of two gallons of
DEF.
Diesel Exhaust Fluid (DEF) Fault Warning
Messages
There are different messages which are dis-
played if the vehicle detects that the DEF
system has been filled with a fluid other than
DEF, has experienced component failures, or
when tampering has been detected.
When the DEF system needs to be serviced
the following warnings will display:
• Service DEF System See Dealer — This mes-
sage will display when the fault is initially
detected and each time the vehicle is
started. The message will be accompanied
by a single chime and the Malfunction Indicator Light. We recommend you drive to
your nearest authorized dealer and have
your vehicle serviced immediately. If not
corrected in 50 miles, vehicle will enter the
“Engine Will not restart in XXXmi Service
DEF See dealer” warning stage and mes-
sage.
• Incorrect DEF Detected See Dealer — This
message will display if the DEF system has
detected the incorrect fluid has been intro-
duced to the DEF tank. The message will be
accompanied by a single chime. We recom-
mend you drive to your nearest authorized
dealer and have your vehicle serviced im-
mediately. If not corrected in 30 miles,
vehicle will enter the “Engine Will not re-
start in XXX mi Service DEF See dealer”
warning stage and message.
• Engine Will Not Restart in XXX mi Service DEF
See Dealer — This message is first dis-
played if the fault detected is not serviced
after 50 miles of operation. It is also dis-
played at 150 miles 125 miles and
100 miles. System service is required
within the displayed mileage. The message
will be displayed during vehicle start up
with an updated distance mileage, and it will be accompanied by a single chime.
Starting at 100 miles, remaining range will
be continuously displayed while operating
the vehicle. Chimes will also accompany
the 75, 50 and 25 mile remaining dis-
tances. We recommend you drive to your
nearest authorized dealer and have your
vehicle serviced immediately.
• Engine Will Not Restart Service DEF System
See Dealer — This message will display if
DEF system issue detected is not serviced
during the allowed period. Your engine will
not restart unless your vehicle is serviced by
your authorized dealer. This message will
be displayed when under 1 mile until en-
gine will not start and each time the vehicle
is started, and will be continuously dis-
played. The message will be accompanied
by a single chime. Your Malfunction Indi-
cator Light will be continuously illumined.
We highly recommend you drive to your
nearest authorized dealer if the message
appears while engine is running.
• Engine Will Not Start Service DEF System See
Dealer — This message will display when
the fault detected is not serviced after the
Engine will not restart Service DEF System
69
When the DEF system needs to be serviced
the following warnings will display:
•Service DEF System See Dealer — This mes-
sage will display when the fault is initially
detected, each time the vehicle is started,
and periodically during driving. The mes-
sage will be accompanied by a single
chime. We recommend you drive to your
nearest authorized dealer and have your
vehicle serviced as soon as possible.
• 5 MPH Max Speed in 150 mi Service DEF
System See Dealer — This message will
display if the DEF system has not been
serviced after the “Service DEF System –
See Dealer” message is displayed. This
message will continuously display until the
mileage counter reaches zero, and will be
accompanied by a periodic chime. The
message will continue to countdown until it
reaches zero unless the vehicle is serviced.
We recommend you drive to your nearest
authorized dealer and have your vehicle
serviced immediately. NOTE:
Under some circumstances this mileage
counter may start with a value of less than
150 miles (241 km). For example, if recur-
ring faults are detected in a time interval of
less than 40 hours, the counter may restart
at the value where it stopped when a previ-
ous fault was temporarily remedied, or at a
minimum of 50 miles (80 km).
•
5 MPH Max Speed on Restart, Long Idle or
Refuel Service DEF See Dealer — This mes-
sage will continuously display when the
mileage counter reaches zero, and will be
accompanied by a periodic chime.
The vehicle will only be capable of a maxi-
mum speed of 5 MPH upon the first of the
following conditions to occur: – If the vehicle is shutoff and restarted.
– If the vehicle is idled for an extendedperiod of time, approximately one hour
or greater.
– If the system detects that the level of fuel in the tank has increased. •
5 MPH Max Speed Service DEF System See
Dealer — This message will continuously
display, and will be accompanied by a pe-
riodic chime. Although the vehicle can be
started and placed in gear, the vehicle will
only operate at a maximum speed of
5 MPH. Your vehicle will require towing,
see your authorized dealer for service.
NOTE:
When this message is displayed, the engine
can still be started. However, the vehicle
will only operate at a maximum speed of
5 MPH.
• Incorrect DEF Detected See Dealer — This
message will display when the fault is ini-
tially detected, each time the vehicle is
started, and periodically during driving.
The message will be accompanied by a
single chime. We recommend you drive to
your nearest authorized dealer and have
your vehicle serviced as soon as possible.
RAM Active Air System
Your vehicle is equipped with an advanced
Ram Active Air system that provides en-
hanced performance, especially when towing
73
Mileage or time passed (whichever comesfirst)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Inspect the CV/Universal joints. X X X X X
Inspect front suspension, tie rod ends, and
replace if necessary. XXX X X X X
1500 Models:
Inspect the front and rear axle surfaces. If
gear oil leakage is suspected, check the
fluid level. If using your vehicle for police,
taxi, fleet, off-road or frequent trailer tow-
ing, change axle fluid. XX X X X
2500/3500 Models:
Inspect the front and rear axle surfaces. If
gear oil leakage is suspected, check the
fluid level. If using your vehicle for police,
taxi, fleet, off-road or frequent trailer tow-
ing, change axle fluid. XXX X X X X
Inspect the brake linings, replace as neces-
sary. XXX X X X X
Adjust parking brake as necessary. XXX X X XX
Inspect transfer case fluid. XX X
Additional Maintenance
Replace cabin air filter. XXX X X XX
SERVICING AND MAINTENANCE
232
Mileage or time passed (whichever comesfirst)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Replace engine air filter. XX X X X
Replace spark plugs. ** X
Flush and replace the engine coolant at
10 years or 150,000 miles (240,000 km)
whichever comes first. XX
Change automatic transmission fluid and
filter(s) (six-speed automatic only), if using
your vehicle for police, taxi, fleet, or fre-
quent trailer towing. XX
Change automatic transmission fluid and
filter(s) (six-speed automatic only). X
Inspect the transfer case fluid, change for
any of the following: police, taxi, fleet, or
frequent trailer towing. XX
Change the transfer case fluid. X
Inspect and replace PCV valve if necessary. X
** The spark plug change interval is mile-
age based only, yearly intervals do not
apply.
233
Mileage or time passed (whichever comes first)10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Completely fill the Diesel Exhaust Fluid tank. X X X X X X X X X X X X X X X
Inspect the CV/Universal joints. X X X X X
Inspect front suspension, tie rod ends, and replace if necessary. X X X X X X X
Inspect the front and rear axle fluid. If gear oil leakage is sus-
pected, check the fluid level. If using your vehicle for police, taxi,
fleet, off-road or frequent trailer towing change the axle fluid. XX X X X
Inspect the brake linings, parking brake function. X X X X X X X
Inspect the transfer case fluid. X X X
Additional Maintenance
Replace cabin air filter X X X X X X X
Drain water from fuel filter assembly. X X X X X X X X X X X X X X X
Replace fuel filter and drain water from the fuel filter assembly. Fuel filter replacement intervals should be every second oil change and must not exceed
20,000 miles (32 000 km) if using diesel fuel up to B5.
Replace engine air filter. XX X X X
Flush and replace the engine coolant at 10 years or
150,000 miles (240,000 km) whichever comes first. XX
Replace accessory drive belt(s). X
SERVICING AND MAINTENANCE
236
Mileage or time passed (whichever comes first)10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Inspect the transfer case fluid, change for any of the following:
police, taxi, fleet, or frequent trailer towing. XX
Change transfer case fluid. X
WARNING!
• You can be badly injured working on or
around a motor vehicle. Do only service
work for which you have the knowledge
and the right equipment. If you have any
doubt about your ability to perform a
service job, take your vehicle to a com-
petent mechanic.
• Failure to properly inspect and maintain
your vehicle could result in a component
malfunction and effect vehicle handling
and performance. This could cause an
accident.
Additional Maintenance — B6 To
B20 Biodiesel (1500 Diesel)
NOTE:
• Under no circumstances should oil change
intervals exceed 8,000 miles (12,875 km)
or six months, whichever comes first when
using biodiesel blends greater than 5%
(B5).
• The owner is required to monitor mileage for B6-B20 biodiesel, the automatic oil
change indicator system does not reflect
the use of biofuels.
• Fuel filter change interval is maintained at every second oil change. This is especially
important with biodiesel usage.
SCHEDULED MAINTENANCE — 6.7L
CUMMINS DIESEL ENGINE
CAUTION!
Failure to perform the required mainte-
nance items may result in damage to the
vehicle.
At Each Stop For Fuel
Check the engine oil level at least 30 minutes
after a fully warmed engine is shut off.
Checking the oil level while the vehicle is on
level ground will improve the accuracy of the
oil level reading. Add oil only when the level
is at or below the ADD or MIN mark.
237
Perform Service Indicator —
Cummins Diesel
Your vehicle will require emissions mainte-
nance at a set interval. To help remind you
when this maintenance is due, the instru-ment cluster will display “Perform Service”.
When the “Perform Service” message is dis-
played on the instrument cluster it is neces-
sary to have the emissions maintenance per-
formed. Emissions maintenance may include
replacing the Closed Crankcase Ventilation(CCV) filter element. The procedure for clear-
ing and resetting the “Perform Service” indi-
cator message is located in the appropriate
Service Information.
Maintenance Plan — Cummins Diesel Engine
Mileage or time passed (whichever comes first):7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change engine oil every 15,000 miles
(24 000 km) or six months or 500 Hours or
sooner if prompted by the oil change indica-
tor system, whichever comes first. ** XXXXXXXXXXXXXXXXX X XX
Additional Inspections
Check the Diesel Exhaust Fluid (DEF) tank,
refill if necessary. XXXXXXXXXXXXXXXXX X XX
Rotate the tires. X X X X X X X XXXXXXXXXX X XX
Lubricate front drive shaft fitting (4x4). X X X X X X X XXXXXXXXXX X XX
Inspect front end, and lubricate — If
equipped with serviceable fittings. XXXXXXXXXXXXXXXXX X XX
Inspect engine air filter, replace if necessary.
**** XX XX X X XX X X
239